DIN EN ISO 2560-2010 Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and fine grain steels - Classification (ISO 2560 2009) German version EN ISO.pdf

1、March 2010 Translation by DIN-Sprachendienst.English price group 16No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、25.160.20!$a.7“1621120www.din.deDDIN EN ISO 2560Welding consumables Covered electrodes for manual metal arc welding of non-alloy and finegrain steels Classification (ISO 2560:2009)English translation of DIN EN ISO 2560:2010-03Schweizustze Umhllte Stabelektroden zum Lichtbogenhandschweien von unlegie

3、rten Sthlen undFeinkornsthlen Einteilung (ISO 2560:2009)Englische bersetzung von DIN EN ISO 2560:2010-03Produits consommables pour le soudage lectrodes enrobes pour le soudage manuel larc des aciers non allis et des aciers grains fins Classification (ISO 2560:2009)Traduction anglaise de DIN EN ISO 2

4、560:2010-03SupersedesDIN EN ISO 2560:2006-03www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 37 pages03.10 DIN EN ISO 2560:2010-03 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Co

5、mmittee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 3 “Welding consumables” (Secretariat: ANSI, USA) in collaboration with Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweitechnik

6、 (Welding Standards Committee), Working Committee NA 092-00-03 AA Schweizustze (DVS AG W 5). This International Standard is a “cohabitation standard” in which two different approaches to the same subject are specified, designated as “system A” and “system B”. System A classification mainly reflects

7、the European approach, while classification according to system B is mainly based on standards used around the Pacific Rim. It should be noted that, when using this standard, the classification system (A or B) according to which welding consumables are to be manufactured or supplied must be laid dow

8、n in advance. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 544 DIN EN ISO 544 ISO 2401 DIN EN 22401 ISO 3690 DIN EN ISO 3690 ISO 6847 DIN EN ISO 6847 ISO 6947 DIN EN ISO 6947 ISO 13916 DIN EN ISO 13916 ISO 14344 DIN EN ISO 14344 ISO

9、15792-1 DIN EN ISO 15792-1 ISO 15792-3 DIN EN ISO 15792-3 Amendments This standard differs from DIN EN ISO 2560:2006-03 as follows: a) International Standard ISO 2560:2009 has been adopted in its entirety. b) Tables 3A, 4B, 8B, 11A and 11B have been technically revised. c) Table 12B “Allowable leg l

10、ength difference and maximum convexity” has been included. d) Clause 8 “Rounding procedure” has been added. Previous editions DIN 1913: 1934-03, 1937-11, 1942-06 DIN 1913-1: 1954-12, 1960-05, 1967-11, 1976-01, 1984-06 DIN 1913-2: 1954-12, 1960-05, 1968-12, 1976-05 DIN EN 499: 1995-01 DIN EN ISO 2560

11、: 2006-03 DIN EN ISO 2560:2010-03 3 National Annex NA (informative) Bibliography DIN EN 22401, Covered electrodes Determination of the efficiency, metal recovery and deposition coefficient DIN EN ISO 544, Welding consumables Technical delivery conditions for welding filler materials and fluxes Type

12、of product, dimensions, tolerances and markings DIN EN ISO 3690, Welding and allied processes Determination of hydrogen content in ferritic arc weld metal DIN EN ISO 6847, Welding consumables Deposition of a weld metal pad for chemical analysis DIN EN ISO 6947, Welds Working positions Definitions of

13、 angles of slope and rotation DIN EN ISO 13916, Welding Guidance on the measurement of preheating temperature, interpass temperature and preheat maintenance temperature DIN EN ISO 14344, Welding and allied processes Flux and gas shielded electrical welding processes Procurement guidelines for consum

14、ables DIN EN ISO 15792-1, Welding consumables Test methods Part 1: Test methods for all-weld metal test specimens in steel, nickel and nickel alloys DIN EN ISO 15792-3, Welding consumables Test methods Part 3: Classification testing of positional capacity and root penetration of welding consumables

15、in a fillet weld DIN EN ISO 2560:2010-03 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 2560 October 2009 ICS 25.160.20 Supersedes EN ISO 2560:2005English Version Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and fine

16、grain steels - Classification (ISO 2560:2009) Produits consommables pour le soudage - lectrodes enrobes pour le soudage manuel larc des aciers non allis et des aciers grains fins - Classification (ISO 2560:2009) Schweizustze - Umhllte Stabelektroden zum Lichtbogenhandschweien von unlegierten Sthlen

17、und Feinkornsthlen - Einteilung (ISO 2560:2009) This European Standard was approved by CEN on 17 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any al

18、teration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by t

19、ranslation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ge

20、rmany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMU

21、NG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 2560:2009: EContents DIN EN ISO 2560:2010-03 2 Page Foreword .3 Introduction.4 1 Scope5 2 Normative references5 3 Clas

22、sification .6 4 Symbols and requirements 7 4.1 Symbol for the product/process 7 4.2 Symbols for strength and elongation of all-weld metal 7 4.3 Symbol for impact properties of all-weld metal .8 4.4 Symbol for the chemical composition of all-weld metal .9 4.5 Symbol for type of electrode covering10 4

23、.6 Symbol for condition of post-weld heat-treatment of all-weld metal.11 4.7 Symbol for nominal electrode efficiency and type of current 11 4.8 Symbol for welding position 12 4.9 Symbol for diffusible hydrogen content of deposited metal 12 5 Mechanical tests13 5.1 Preheating and interpass temperatur

24、es13 5.2 Pass sequence.17 6 Chemical analysis .17 7 Fillet weld test20 8 Rounding procedure .22 9 Retests22 10 Technical delivery conditions 22 11 Examples of designation 23 Annex A (informative) Classification systems.24 Annex B (informative) Description of types of electrode covering Classificatio

25、n by yield strength and 47 J impact energy .27 Annex C (informative) Description of types of electrode covering Classification by tensile strength and 27 J impact energy .29 Annex D (informative) Notes on diffusible hydrogen and the avoidance of cold cracking 32 Bibliography33 EN ISO 2560:2009 (E) F

26、oreword DIN EN ISO 2560:2010-03 3 held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attent

27、ion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 2560:2005. According to the CEN/CENELEC Internal Regulations

28、, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands

29、, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 2560:2009 has been approved by CEN as a EN ISO 2560:2009 without any modification. EN ISO 2560:2009 (E) This document (EN ISO 2560:2009) has been prepared by

30、 Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding” the secretariat of which is Introduction This International Standard recognizes that there are two somewhat different approaches in the global market to classifying a given el

31、ectrode, and allows for either or both to be used, to suit a particular market need. Application of either type of classification designation (or of both, where suitable) identifies a product as classified in accordance with this International Standard. The classification in accordance with system A

32、 is mainly based on EN 499:19941. The classification in accordance with system B is mainly based upon standards used around the Pacific Rim. This International Standard provides a classification in order to designate covered electrodes in terms of the yield strength, tensile strength and elongation

33、of the all-weld metal. The ratio of yield strength to tensile strength of weld metal is generally higher than that of parent metal. Users should note that matching weld metal yield strength to parent metal yield strength does not necessarily ensure that the weld metal tensile strength matches that o

34、f the parent metal. Therefore, where the application requires matching tensile strength, selection of the consumable should be made by reference to column 3 of Table 1A or to Table 1B and Table 8B. It should be noted that the mechanical properties of all-weld metal test specimens used to classify th

35、e electrodes vary from those obtained in production joints because of differences in welding procedure such as electrode size, width of weave, welding position, welding current, interpass temperature and parent metal composition. DIN EN ISO 2560:2010-03 4 EN ISO 2560:2009 (E) 1 Scope This Internatio

36、nal Standard specifies requirements for classification of covered electrodes and deposited metal in the as-welded condition and in the post-weld heat-treated condition for manual metal arc welding of non-alloy and fine grain steels with a minimum yield strength of up to 500 MPa or a minimum tensile

37、strength of up to 570 MPa. This International Standard is a combined specification providing for classification utilizing a system based upon the yield strength and the average impact energy of 47 J of all-weld metal, or utilizing a system based upon the tensile strength and the average impact energ

38、y of 27 J of all-weld metal. a) Paragraphs and tables which carry the suffix letter “A” are applicable only to covered electrodes classified to the system based upon the yield strength and the average impact energy of 47 J of all-weld metal in this International Standard. b) Paragraphs and tables wh

39、ich carry the suffix letter “B” are applicable only to covered electrodes classified to the system based upon the tensile strength and the average impact energy of 27 J of all-weld metal in this International Standard. c) Paragraphs and tables which do not have either the suffix letter “A” or the su

40、ffix letter “B” are applicable to all covered electrodes classified in this International Standard. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the late

41、st edition of the referenced document (including any amendments) applies. ISO 544, Welding consumables Technical delivery conditions for welding filler materials Type of product, dimensions, tolerances and markings ISO 2401, Covered electrodes Determination of the efficiency, metal recovery and depo

42、sition coefficient ISO 3690, Welding and allied processes Determination of hydrogen content in ferritic steel arc weld metal ISO 6847, Welding consumables Deposition of a weld metal pad for chemical analysis ISO 6947, Welds Welding positions ISO 13916, Welding Guidance on the measurement of preheati

43、ng temperature, interpass temperature and preheat maintenance temperature ISO 14344, Welding and allied processes Procurement of welding consumables ISO 15792-1:2000, Welding consumables Test methods Part 1: Test methods for all-weld metal test specimens in steel, nickel and nickel alloys DIN EN ISO

44、 2560:2010-03 5 EN ISO 2560:2009 (E) ISO 15792-3:2000, Welding consumables Test methods Part 3: Classification testing of positional capacity and root penetration of welding consumables in a fillet weld (as amended by ISO 15792-3:2000/Cor.1:2006) ISO 80000-1, Quantities and units Part 1: General 3 C

45、lassification Classification designations are based upon two approaches to indicate the tensile properties and the impact properties of the all-weld metal obtained with a given electrode. The two designation approaches include additional designators for some other classification requirements, but no

46、t all, as is clear from the following subclauses. In most cases, a given commercial product can be classified in both systems. Then either or both classification designations can be used for the product. The classification includes all-weld metal properties obtained with a covered electrode as given

47、 below. The classification is based on an electrode size of 4,0 mm, with the exception of the symbol for welding position, which is based on ISO 15792-3. Where the defined diameter has not been manufactured, the closest diameter to 4,0 mm shall be used for all-weld metal tests. 3A Classification by

48、yield strength and 47 J impact energy 3B Classification by tensile strength and 27 J impact energy The classification is divided into eight parts: The classification is divided into seven parts: 1) the first part gives a symbol indicating theproduct/process to be identified; 2) the second part gives

49、 a symbol indicating thestrength and elongation of all-weld metal (seeTable 1A); 3) the third part gives a symbol indicating theimpact properties of all-weld metal (see Table 2A); 4) the fourth part gives a symbol indicating thechemical composition of all-weld metal (see Table 3A); 5) the fifth part gives a symbol indicating the typeof electrode covering (see 4.5A); 6) the sixth part gives a symbol indicating thenominal electrode efficiency and type of current (seeTable 5A); 7) the