DIN EN ISO 3449-2009 Earth-moving machinery - Falling-object protective structures - Laboratory tests and performance requirements (ISO 3449 2005) English version of DIN EN ISO 344.pdf

1、July 2009DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.100!$XO“1534425www.din

2、.deDDIN EN ISO 3449Earth-moving machinery Falling-object protective structures Laboratory tests and performance requirements (ISO 3449:2005)English version of DIN EN ISO 3449:2009-07Erdbaumaschinen Schutzaufbauten gegen herabfallende Gegenstnde Prfungen und Anforderungen (ISO 3449:2005)Englische Fas

3、sung DIN EN ISO 3449:2009-07SupersedesDIN EN ISO 3449:2006-01See start of validitywww.beuth.deDocument comprises 23 pagesDIN EN ISO 3449:2009-07 2 Start of validity This standard takes effect on 1 July 2009. DIN EN ISO 3449:2006-01 may be used in parallel until 28 December 2009. National foreword Th

4、is standard includes safety requirements. This standard has been prepared by Technical Committee ISO/TC 127 “Earth-moving machinery” in collaboration with Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German

5、 body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of earth-moving machinery, and of the employers liability insurance associations contributed to this sta

6、ndard. Amendment of the European Machinery Directive has made it necessary to review the previously valid standard, EN ISO 3449:2005, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifications meeting the essential requirements s

7、et out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to earth-moving machinery that is either first placed on the market or commissioned

8、within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume complia

9、nce with the requirements of the Machinery Directive (“presumption of conformity”). The International Standards referred to in this document have been published as the corresponding DIN EN ISO Standards with the same number, except for those below, which correspond as follows: ISO 148:1983 similar t

10、o DIN EN 10045-1:1991 ISO 898-2:1992 DIN EN 20898-2:1994 ISO 3471:1994 similar to DIN EN 13510:2000 ISO 10262 no national standard available Amendments This standard differs from DIN EN ISO 3449:2006-01 as follows: a) Annex ZA (informative) “Relationship between this European Standard and the Essent

11、ial Requirements of EU Directive 98/37/EC” has been updated. b) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. DIN EN ISO 3449:2009-07 3 Previous editions DIN 24089: 1977-10 DIN ISO 3449: 1983-06, 1987-03

12、 DIN EN 13627: 2001-05 DIN EN ISO 3449: 2006-01 National Annex NA (informative) Bibliography DIN EN 10045-1:1991, Charpy impact test on metallic materials Part 1: Test method DIN EN 13510:2000, Earth moving machinery Roll-over protective structures Laboratory tests and performance requirements (ISO

13、3471:1994, including Amendment 1:1997, modified) Note: To be replaced by DIN EN ISO 3471-1 (2005-07) DIN EN 20898-2:1994, Mechanical properties of fasteners Part 2: nuts with specified proof load values Coarse thread DIN EN ISO 3449:2009-07 4 This page is intentionally blank EUROPEAN STANDARD NORME

14、EUROPENNE EUROPISCHE NORM EN ISO 3449 September 2008 ICS 53.100 Supersedes EN ISO 3449:2005English Version Earth-moving machinery Falling-object protective structures Laboratory tests and performance requirements (ISO 3449:2005) Engins de terrassement Structures de protection contre les chutes dobje

15、ts Essais de laboratoire et critres de performance (ISO 3449:2005) Erdbaumaschinen Schutzaufbauten gegen herabfallende Gegenstnde Prfungen und Anforderungen (ISO 3449:2005) This European Standard was approved by CEN on 25 August 2008. CEN members are bound to comply with the CEN/CENELEC Internal Reg

16、ulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This

17、 European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions. CEN members are the

18、 national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland a

19、nd United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO

20、 3449:2008: EContents Page Foreword3 Requirements of EU Directive 98/37/EC 17 Requirements of EU Directive 2006/42/EC .18 EN ISO 3449:2008 (E) 2Introduction 4 1 Scope . 5 2 Normative references . 5 3 Terms and definitions. 6 4 General. 6 5 Laboratory tests 8 6 Performance requirements 12 7 Labelling

21、 .13 8 Reporting of test results 14 Annex A (normative) Typical test report 15 Bibliography . 19 Annex ZA (informative) Relationship between this European Standard and the Essential Annex ZB (informative) Relationship between this European Standard and the Essential DIN EN ISO 3449:2009-07 Foreword

22、The text of ISO 3449:2005 has been prepared by Technical Committee ISO/TC 127 “Earth-moving machinery” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 3449:2008 by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safe

23、ty” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Atten

24、tion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 3449:2005. This document has been prepared under a mandate

25、given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulati

26、ons, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

27、nds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 3449:2005 has been approved by CEN as a EN ISO 3449:2008 without any modification. EN ISO 3449:2008 (E) 3DIN EN ISO 3449:2009-07 Introduction This Interna

28、tional Standard provides performance criteria for falling-object protective structures (FOPS). It recognizes that there are various classes and sizes of machines that operate in a variety of environmental conditions. It is intended to assure operators of reasonable protection from falling objects of

29、 different sizes and masses. Its laboratory tests are a means of evaluating the characteristics of the structures used to protect the operator from localized impact penetration and, indirectly, of the load-carrying capacity of the supporting structure to resist impact loading. This International Sta

30、ndard establishes a consistent, repeatable means of evaluating characteristics of FOPS under loading and prescribes performance requirements for these structures under such loading in a representative test. For similar tests on FOPS for excavators and excavator-based machines, see ISO 10262. EN ISO

31、3449:2008 (E) 4DIN EN ISO 3449:2009-07 1 Scope This International Standard specifies laboratory tests for measuring the structural characteristics of, and gives performance requirements in a representative test for, falling-object protective structures (FOPS) intended for use on ride-on earth-moving

32、 machines as defined in ISO 6165. It is applicable to both FOPS supplied as an integral part of the machine and those supplied separately for attachment to the machine. It is not intended to apply to FOPS intended for use on landfill compactors, excavators, rollers, trenchers, pipelayers, for the ad

33、ditional seat for operation of an attachment (e.g. attachment backhoe), or on machines with a power rating of less than 15 kW. NOTE This International Standard can be used to provide guidance to the manufacturers of roll-over or falling-object protective structures should it be decided to provide su

34、ch protection for these or other machines for a particular application. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced

35、 document (including any amendments) applies. ISO 148:1983, Steel Charpy impact test (V-notch)1)ISO 898-1:1999, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs ISO 898-2:1992, Mechanical properties of fasteners Part 2: Nuts with specified proof

36、 load values Coarse thread ISO 3164:1995, Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volume ISO 3471:1994, Earth-moving machinery Roll-over protective structures Laboratory tests and performance requirements ISO 6165:2), Earth-moving

37、 machinery Basic types Vocabulary 1) Under revision. 2) To be published. (Revision of ISO 6165:2001) EN ISO 3449:2008 (E) 5DIN EN ISO 3449:2009-07 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 falling-object protective structure FOPS system

38、 of structural members arranged in such a way as to provide operators with reasonable protection from falling objects (trees, rocks, small concrete blocks, hand tools, etc.) 3.2 roll-over protective structure ROPS system of structural members whose primary purpose is to reduce the possibility of a s

39、eat-belted operator being crushed should the machine roll-over NOTE Structural members include any subframe, bracket, mounting, socket, bolt, pin, suspension or flexible shock absorption used to secure the system to the machine frame, but exclude mounting provisions that are integral with the machin

40、e frame. 3.3 deflection-limiting volume DLV orthogonal approximation of a large male, seated operator wearing normal clothing and a hard hat NOTE See ISO 3164. 3.4 level I impact protection impact strength for protection from small falling objects (e.g. bricks, small concrete blocks, hand tools) enc

41、ountered in operations such as highway maintenance, landscaping and other construction site services 3.5 level II impact protection impact strength for protection from heavy falling objects (e.g. trees, rocks) for machines involved in site clearing, overhead demolition or forestry 3.6 representative

42、 test test of a specimen whose material, dimensional and processing requirements are typical of production FOPS 4 General The FOPS may be integrated into the operator cab structure. This test procedure is generally destructive of the FOPS assembly, as permanent deformation will occur to the structur

43、e, and might not reproduce structural deformations, owing to variation in the actual impact of the falling objects. Two levels of performance criteria are specified for impact protection, based on the machine end use. a) Level I: protection against the impact of a round test object dropped from a he

44、ight sufficient to develop an energy of 1 365 J. See Figures 1 a) and 2 a). b) Level II: protection against the impact of a cylindrical test object dropped from a height sufficient to develop an energy of 11 600 J. See Figures 1 b) and 2 b). The drop height of the test object is defined as a functio

45、n of its mass, as shown in Figure 1. NOTE Although FOPS meeting these criteria do not give crush protection under all the circumstances in which the machine could be struck from above, it is expected that protection from penetration will be ensured under conditions a) and b). EN ISO 3449:2008 (E) 6D

46、IN EN ISO 3449:2009-07 EXAMPLE 45 kg 9,807 m/s2 3,1 m 1 365 J a) Level I energy requirement curve EXAMPLE 227 kg 9,807 m/s2 5,22 m 11 600 J b) Level II energy requirement curve Key h height, m m mass, kg Figure 1 Height and mass for test object with capability of developing energy requirements EN IS

47、O 3449:2008 (E) 7DIN EN ISO 3449:2009-07 5 Laboratory tests 5.1 Test apparatus 5.1.1 Test object, whose impact surface has properties to protect against deformation during testing, and which for level I testing, has a solid steel or ductile iron cylinder, as shown in Figure 2 a), a typical mass of 4

48、5 kg and a spherical contact surface diameter of between 200 mm and 250 mm, and for level II testing, has a solid steel or ductile iron cylinder, as shown in Figure 2 b), and a typical mass of 227 kg. Dimensions in millimetres a) Level I: mass of 45 kg b) Level II: mass of 227 kg Key d1204 mm d2255

49、mm to 260 mm d3203 mm to 204 mm l1 102 mm l2 109 mm l3 584 mm NOTE 1 Actual values of dimensions are given here as examples. NOTE 2 All the dimensions specified are variable, depending on the mass of the test object required to match the height of drop that will provide the energy according to Clause 4 a) and b). Dimensions of the drop test object are determined with respect to both its mass and drop-height (as determined from Figure 1), to provide the required energy. aMay be drilled and tapped for