DIN EN ISO 4210-6-2015 Cycles - Safety requirements for bicycles - Part 6 Frame and fork test methods (ISO 4210-6 2015) German version EN ISO 4210-6 2015《自行车 自行车的安全要求 第6部分 车架和前叉试验方.pdf

1、December 2015 English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 43.150!%JwA“2398430www.din.deDI

2、N EN ISO 4210-6Cycles Safety requirements for bicycles Part 6: Frame and fork test methods (ISO 4210-6:2015);English version EN ISO 4210-6:2015,English translation of DIN EN ISO 4210-6:2015-12Fahrrder Sicherheitstechnische Anforderungen an Fahrrder Teil 6: Prfverfahren fr Rahmen und Gabel (ISO 4210-

3、6:2015);Englische Fassung EN ISO 4210-6:2015,Englische bersetzung von DIN EN ISO 4210-6:2015-12Cycles Exigences de scurit des bicyclettes Partie 6: Mthodes dessai du cadre et de la fourche (ISO 4210-6:2015);Version anglaise EN ISO 4210-6:2015,Traduction anglaise de DIN EN ISO 4210-6:2015-12Supersede

4、sDIN EN ISO 4210-6:2015-01See start of applicationwww.beuth.deDocument comprises 30 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.12.15 DIN EN ISO 4210-6:2015-12 2 A comma is used as the decimal marker. Start of application T

5、he start of application of this standard is 2015-12-01. National foreword This standard includes safety requirements within the meaning of the Produktsicherheitsgesetz (ProdSG) (German Product Safety Act). This document (EN ISO 4210-6:2015) has been prepared by Technical Committee ISO/TC 149 “Cycles

6、” in collaboration with Technical Committee CEN/TC 333 “Cycles” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was DIN-Normenausschuss Sport- und Freizeitgert (DIN Standards Committee Sports Equipment), Working Committee NA 112-06-01 AA Fahrrder fr allgemeine und

7、sportliche Benutzung. Where this standard has been identified by the Ausschuss fr Produktsicherheit (German Committee for Product Safety) and reference to it has been published in the Gemeinsames Ministerialblatt (German Joint Ministerial Gazette) by the Bundesanstalt fr Arbeitsschutz und Arbeitsmed

8、izin (BAuA) (German Federal Institute for Occupational Safety and Health), it is to be presumed that cycles which comply with this standard fulfil the relevant health and safety requirements. EN ISO 4210, Cycles Safety requirements for bicycles is comprised of the following parts: Part 1: Terms and

9、definitions Part 2: Requirements for city and trekking, young adult, mountain and racing bicycles Part 3: Common test methods Part 4: Braking test methods Part 5: Steering test methods Part 6: Frame and fork test methods Part 7: Wheels and rim test methods Part 8: Pedals and drive system test method

10、s Part 9: Saddles and seat-post test methods The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 4210-1 DIN EN ISO 4210-1 ISO 4210-2 DIN EN ISO 4210-2 ISO 4210-3 DIN EN ISO 4210-3 DIN EN ISO 4210-6:2015-12 3 In addition to the legal units o

11、f measurement, this standard also uses the unit “in” (inch), the use of which is not allowed in Germany. It is important to note that according to the German law on units in metrology, the use of these units is not permitted in official or business communications within Germany. Conversion: Non-SI u

12、nit SI unit Conversion in (inch) mm 1 inch = 25,4 mm Amendments This standard differs from DIN EN ISO 4210-6:2015-01 as follows: a) Figure 3 has been modified; b) the standard has been editorially revised. Previous editions DIN 79100: 1976-04, 1984-03, 2000-04 DIN 79100-2: 1992-02, 1998-10 DIN 79100

13、-2/A1: 1995-08 DIN EN 14766: 2006-02, 2006-09 DIN EN 14764: 2006-03 DIN EN 14781: 2006-03 DIN EN ISO 4210-6: 2015-01 DIN EN ISO 4210-6:2015-12 4 National Annex NA (informative) Bibliography DIN EN ISO 4210-1, Cycles Safety requirements for bicycles Part 1: Terms and definitions DIN EN ISO 4210-2, Cy

14、cles Safety requirements for bicycles Part 2: Requirements for city and trekking, young adult, mountain and racing bicycles DIN EN ISO 4210-3, Cycles Safety requirements for bicycles Part 3: Common test methods EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 4210-6 September 2015 ICS 43.150

15、 Supersedes EN ISO 4210-6:2014English Version Cycles - Safety requirements for bicycles - Part 6: Frame and fork test methods (ISO 4210-6:2015) Cycles - Exigences de scurit des bicyclettes - Partie 6: Mthodes dessai du cadre et de la fourche (ISO 4210-6:2015) Fahrrder - Sicherheitstechnische Anforde

16、rungen an Fahrrder - Teil 6: Prfverfahren fr Rahmen und Gabel (ISO 4210-6:2015) This European Standard was approved by CEN on 8 August 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nati

17、onal standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A ver

18、sion in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus,

19、Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom

20、. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 4210-6

21、:2015 EForeword 4Introduction .51 Scope . 62 Normative references 63 Terms and definitions . 64 Frame test methods . 64.1 Frame Impact test (falling mass) . 64.1.1 General 64.1.2 Test method 64.2 Frame and front fork assembly Impact test (falling frame) 84.2.1 General 84.2.2 Test method 94.3 Frame F

22、atigue test with pedalling forces . 114.3.1 General. 114.3.2 Test method . 114.4 Frame Fatigue test with horizontal forces 124.4.1 General. 124.4.2 Test method . 134.5 Frame Fatigue test with a vertical force 144.5.1 General. 144.5.2 Test method . 145 Fork test methods .155.1 Suspension forks Tyre-c

23、learance test . 155.2 Suspension forks Tensile test . 165.3 Front fork Static bending test 165.4 Front fork Rearward impact test . 165.4.1 Test method 1 165.4.2 Test method 2 185.4.3 Test method 3 185.5 Front fork Bending fatigue test and rearward impact test .195.6 Forks intended for use with hub o

24、r disc brakes 205.6.1 General. 205.6.2 Fork for hub/disc brake Static brake-torque test 205.6.3 Fork for hub/disc brake Brake mount fatigue test .215.7 Tensile test for a non-welded fork . 22Annex A (normative) Dummy fork characteristics .23Annex B (normative) Fork mounting fixture 25Annex C (inform

25、ative) Suspension frames Tyre-clearance test .26Contents PageDIN EN ISO 4210-6:2015-12 EN ISO 4210-6:2015 (E) 2European foreword .3European foreword This document (EN ISO 4210-6:2015) has been prepared by Technical Committee ISO/TC 149 “Cycles” in collaboration with Technical Committee CEN/TC 333 “C

26、ycles” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall be withdrawn at the latest by March 2016. Atten

27、tion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 4210-6:2014. This document has been prepared under a mandat

28、e given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Repu

29、blic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endo

30、rsement notice The text of ISO 4210-6:2015 has been approved by CEN as EN ISO 4210-6:2015 without any modification. DIN EN ISO 4210-6:2015-12 EN ISO 4210-6:2015 (E) 3 ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member b

31、odies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental a

32、nd non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are d

33、escribed in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is draw

34、n to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on t

35、he ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment

36、, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 149, Cycles, Subcommittee SC 1, Cycles and major sub-assemblies.This second ed

37、ition cancels and replaces the first edition (ISO 4210-6:2014), which has been technically revised.ISO 4210 consists of the following parts, under the general title Cycles Safety requirements for bicycles: Part 1: Terms and definitions Part 2: Requirements for city and trekking, young adult, mountai

38、n and racing bicycles Part 3: Common test methods Part 4: Braking test methods Part 5: Steering test methods Part 6: Frame and fork test methods Part 7: Wheels and rims test methods Part 8: Pedal and drive system test methods Part 9: Saddles and seat-post test methodsDIN EN ISO 4210-6:2015-12 EN ISO

39、 4210-6:2015 (E) 4 IntroductionThis International Standard has been developed in response to demand throughout the world, and the aim has been to ensure that bicycles manufactured in compliance with this International Standard will be as safe as is practically possible. The tests have been designed

40、to ensure the strength and durability of individual parts as well as of the bicycle as a whole, demanding high quality throughout and consideration of safety aspects from the design stage onwards.The scope has been limited to safety considerations and has specifically avoided standardization of comp

41、onents.If the bicycle is to be used on public roads, national regulations apply.DIN EN ISO 4210-6:2015-12 EN ISO 4210-6:2015 (E) 5 1 ScopeThis part of ISO 4210 specifies the frame and fork test methods for ISO 4210-2.2 Normative referencesThe following documents, in whole or in part, are normatively

42、 referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 4210-1, Cycles Safety requirements for bicycles Part 1: Terms and

43、 definitionsISO 4210-2:2015, Cycles Safety requirements for bicycles Part 2: Requirements for city and trekking, young adult, mountain and racing bicyclesISO 4210-3:2014, Cycles Safety requirements for bicycles Part 3: Common test methods3 Terms and definitionsFor the purposes of this document, the

44、terms and definitions given in ISO 4210-1 apply.4 Frame test methods4.1 Frame Impact test (falling mass)4.1.1 GeneralManufacturers of frames are permitted to conduct the test with a dummy fork (see Annex A) fitted in place of a front fork.Where a frame is convertible for male and female riders by th

45、e removal of a bar, test it with the bar removed.Where a suspension fork is fitted, test the assembly with the fork extended to its unloaded free length. Where a rear suspension system is incorporated in the frame, secure the suspension in a position equivalent to that which would occur with an 80 k

46、g rider seated on the bicycle. For young adult bicycles, secure the suspension in a position equivalent to that which would occur with a 40 kg rider seated on the bicycle; if the type of suspension system does not permit it to be locked, then replace the spring/damper unit by a solid link of the app

47、ropriate size and with end fittings similar to those of the spring/damper unit.4.1.2 Test methodAssemble a roller of mass less than or equal to 1 kg and with dimensions conforming to those shown in Figure 1 in the fork. The hardness of roller shall be not less than 60 HRC at impact surface. If a dum

48、my fork is used in place of a fork, the bar shall have a rounded end equivalent in shape to the roller. Hold DIN EN ISO 4210-6:2015-12 EN ISO 4210-6:2015 (E) 6 the frame-fork or frame-bar assembly vertically with clamping to a rigid fixture by the rear-axle attachment points as shown in Figure 1.Rest a striker of mass 22,5 kg on the roller in the fork dropouts or on the rounde