DIN EN ISO 5178-2011 Destructive tests on welds in metallic materials - Longitudinal tensile test on weld metal in fusion welded joints (ISO 5178 2001) German version EN ISO 5178 2.pdf

1、May 2011 Translation by DIN-Sprachendienst.English price group 7No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.

2、160.40!$p4+“1771708www.din.deDDIN EN ISO 5178Destructive tests on welds in metallic materials Longitudinal tensile test on weld metal in fusion welded joints(ISO 5178:2001)English translation of DIN EN ISO 5178:2011-05Zerstrende Prfung von Schweiverbindungen an metallischen Werkstoffen Lngszugversuc

3、h an Schweigut in Schmelzschweiverbindungen (ISO 5178:2001)Englische bersetzung von DIN EN ISO 5178:2011-05Essais destructifs des soudures sur matriaux mtalliques Essai de traction longitudinale du mtal fondu des assemblages souds par fusion(ISO 5178:2001)Traduction anglaise de DIN EN ISO 5178:2011-

4、05SupersedesDIN EN 876:1995-10www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.1104.11 DIN EN ISO 5178:2011-05 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 44

5、 “Welding and allied processes”, Subcommittee SC 5 “Testing and inspection of welds” (Secretariat: ANSI, USA) in collaboration with Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schweitechnik (Wel

6、ding Standards Committee), Joint Committee NA 092-00-05 GA NAS/NMP: Zerstrende Prfung von Schweiverbindungen (DVS AG Q 4). The DIN Standard corresponding to the International Standard referred to in this document is as follows: ISO 6892 DIN EN 10002-1 (similar) ISO 6892 was replaced in 2009 by ISO 6

7、892-1. This is identical with DIN EN ISO 6892-1:2009-12. Amendments This standard differs from DIN EN 876:1995-10 as follows: a) the number of the standard has been changed; b) the content of the standard has been adopted without any modification. Previous editions DIN EN 876: 1995-10 National Annex

8、 NA (informative) Bibliography DIN EN 10002-1, Metallic materials Tensile testing Part 1: Method of testing at ambient temperature DIN EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 5178 March 20

9、11 ICS 25.160.40 Supersedes EN 876:1995English Version Destructive tests on welds in metallic materials Longitudinal tensile test on weld metal in fusion welded joints (ISO 5178:2001) Essais destructifs des soudures sur matriaux mtalliques Essai de traction longitudinale du mtal fondu des assemblage

10、s souds par fusion (ISO 5178:2001) Zerstrende Prfung von Schweiverbindungen an metallischen Werkstoffen Lngszugversuch an Schweigut in Schmelzschweiverbindungen (ISO 5178:2001) This European Standard was approved by CEN on 13 February 2011. CEN members are bound to comply with the CEN/CENELEC Intern

11、al Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any C

12、EN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official vers

13、ions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slo

14、venia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN

15、national Members. Ref. No. EN ISO 5178:2011: EContents Page Foreword31 Scope 42 Normative reference 43 Principle44 Symbols and abbreviated terms 45 Removal of test specimens 55.1 Location55.2 Marking .55.3 Heat treatment and/or ageing.55.4 Extraction .55.5 Machining of test specimens65.6 Dimensions.

16、75.7 Surface quality .76 Conditions of testing.77 Test results.87.1 General87.2 Examination of fracture surfaces.88 Test report 8Annex A (informative) Example of a test report .9EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 2Foreword The text of ISO 5178:2001 has been prepared by Technical Committee

17、ISO/TC 44 “Welding and allied processes” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 5178:2011 by Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standar

18、d, either by publication of an identical text or by endorsement, at the latest by September 2011, and conflicting national standards shall be withdrawn at the latest by September 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent right

19、s. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 876:1995. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: A

20、ustria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdo

21、m. Endorsement notice The text of ISO 5178:2001 has been approved by CEN as a EN ISO 5178:2011 without any modification. EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 31 ScopeThis International Standard specifies the sizes of test specimens and the test procedure for carrying out longitudinaltensile

22、tests on cylindrical test specimens in order to determine the mechanical properties of weld metal in a fusionwelded joint.This International Standard applies to metallic materials in all forms of product with joints made by any fusionwelding process, having joint sizes that are sufficient to obtain

23、cylindrical test specimens with dimensions inaccordance with ISO 6892.Unless specified otherwise for specific points in this International Standard, the general principles of ISO 6892apply.2 Normative referenceThe following normative document contains provisions which, through reference in this text

24、, constitute provisions ofthis International Standard. For dated references, subsequent amendments to, or revisions of, this publications donot apply. However, parties to agreements based on this International Standard are encouraged to investigate thepossibility of applying the most recent edition

25、of the normative document indicated below. For undated references,the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers ofcurrently valid International Standards.ISO 6892, Metallic materials Tensile testing at ambient temperature.3PrincipleAn inc

26、reasing tensile load is continuously applied until rupture occurs in a cylindrical test specimen takenlongitudinally from the weld metal in a welded joint.Unless otherwise specified, the test shall be carried out at ambient temperature (23 Gb1 5) C.4 Symbols and abbreviated termsThe symbols and abbr

27、eviated terms to be used for the longitudinal tensile tests are specified in ISO 6892.EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 45 Removal of test specimens5.1 LocationThe test specimen shall be taken longitudinally from the welded joint of the manufactured product or from the testpiece. After ma

28、chining, the parallel length of the test specimen shall consist only of weld metal (see Figures 1and 2).To enable correct positioning of the test specimen in the joint, the joint cross-section at both ends of the testspecimen can be macroetched.5.2 MarkingEach test piece shall be marked in order to

29、identify its exact location in the manufactured product or in the jointfrom which it has been removed.Each test specimen shall be marked in order to identify its exact location in the test piece from which it has beentaken.When removed from the test piece, each test specimen shall be marked.5.3 Heat

30、 treatment and/or ageingNo heat treatment shall be applied to the welded joint or to the test specimen unless it is specified or permitted bythe relevant application standard dealing with the welded joint to be tested. Details of any heat treatment shall berecorded in the test report. If natural age

31、ing of aluminium alloys takes place, the time between welding and testingshall be recorded.NOTE The presence of hydrogen in ferrous weld metals may adversely affect the test results and suitable hydrogenrelease treatment may be necessary.5.4 Extraction5.4.1 GeneralThe mechanical or thermal processes

32、 used to extract the test specimen shall not change the properties of the testspecimen in any way.5.4.2 SteelShearing is excluded for thicknesses G3e 8 mm. If thermal cutting or other cutting methods which could affect the cutsurfaces are used to cut the test specimen from the welded plate, or from

33、the test piece, the cuts shall be made ata distance W 8 mm from the surfaces of the final parallel length of the test specimen. Thermal cutting shall not beused parallel to the original surface of the welded plate or of the test piece.5.4.3 Other metallic materialsShearing and thermal cutting are ex

34、cluded and only machining (e.g. sawing and turning) shall be used.EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 55.5 Machining of test specimens5.5.1 LocationUnless specified otherwise in the particular application standard dealing with the welded joint under examination,the test specimens shall be t

35、aken from the centre of the weld metal as shown in Figure 1 and the cross-section asshown in Figure 2. In the case where the test specimen is not taken from mid-thickness, the distance from thesurfaces, t1, shall be recorded (see Figures 2 a) and b). In the case of very thick or double-sided welded

36、joints,more than one test specimen may be taken at different locations through the thickness (see Figure 2 c), in whichcase the distances, t1and t2, of each test specimen in the joint cross-section shall be recorded.Figure 1 Examples of location of test specimens Longitudinal plane sectionEN ISO 517

37、8:2011 (E) DIN EN ISO 5178:2011-05 6a) All-weld metal test specimenfor welding consumableclassificationb) Test specimen from a jointwelded from one side onlyc) Test specimen from a jointwelded from both sidesFigure 2 Examples of location of test specimens Cross section5.6 DimensionsEach test specime

38、n shall have a circular cross-section, and its dimensions, expressed as functions of the diameterd of the parallel length shall conform to ISO 6892.It shall have a normal diameter d of 10 mm. If this is not possible, the diameter shall be as large as possible but notless than 4 mm. The actual size s

39、hall be recorded in the test report.The gripped ends of the test specimens shall be compatible with the tensile testing machine used.5.7 Surface qualityThe tolerances specified in ISO 6892 shall apply.Strain-hardening or excessive heating of the material shall be avoided.6 Conditions of testingThe t

40、est specimen shall be loaded gradually and continuously in accordance with ISO 6892.EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 77 Test results7.1 GeneralThe test results shall be determined in accordance with ISO 6892.7.2 Examination of fracture surfacesAfter rupture of the test specimen, the frac

41、ture surfaces shall be examined and the existence of any imperfectionsthat may have adversely affected the test shall be recorded, including their type, size and quantity. If fish eyes arepresent, they shall be recorded and only their central regions shall be considered as imperfections.8 Test repor

42、tThe test report shall include the following information in addition to that given in ISO 6892:a) reference to this International Standard, i.e. ISO 5178;b) location of test specimen, sketch if required (see Figures 1 and 2);c) test temperature, if different from the ambient temperature;d) type and

43、dimensions of imperfections observed;e) the diameter d.An example of a typical test report is given in annex A.EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 8Annex A(informative)Example of a test reportNo. .According to WPS According to test result “tensile test“test result “ “Manufacturer: Purpose o

44、f the examination: Form of product: Parent metal: Filler metal: Table A.1 Longitudinal tensile test in accordance with ISO 5178TestspecimenNo./positionDimension/diametermmFpNFmNRpN/mm2RmN/mm2L0mmA%Z%Testtem-peratureCRemarke.g. fractureappearanceExaminer or test body: Certified by:(name, date and signature) (name, date and signature)EN ISO 5178:2011 (E) DIN EN ISO 5178:2011-05 9