DIN EN ISO 583-2008 Conveyor belts with a textile carcass - Total belt thickness and thickness of constitutive elements - Test methods (ISO 583 2007) English version of DIN EN ISO .pdf

1、March 2008DEUTSCHE NORM English price group 9No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.040.20!$M3:“1421623www

2、.din.deDDIN EN ISO 583Conveyor belts with a textile carcass Total belt thickness and thickness of constitutive elements Test methods (ISO 583:2007)English version of DIN EN ISO 583:2008-03Textilfrdergurte Gesamtdicke und Dicke der Aufbauelemente Prfverfahren (ISO 583:2007)Englische Fassung DIN EN IS

3、O 583:2008-03SupersedesDIN EN ISO 583-1:2000-03www.beuth.deDocument comprises 14 pagesDIN EN ISO 583:2008-03 2 National foreword This standard has been prepared by Technical Committee ISO/TC 41 “Pulleys and belts (including veebelts)”, (Secretariat: BSI, United Kingdom), Subcommittee SC 3 “Conveyor

4、belts” (Secretariat: BSI, United Kingdom) and has been adopted as EN ISO 583:2007 by Technical Committee CEN/TC 188 “Conveyor belts” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Kautschuktechnik (Rubber Technology Standards Commi

5、ttee), Technical Committee NA 045-02-05 AA Frdergurte. The DIN Standard corresponding to the International Standard referred to in clause 1 and in the Bibliography of the EN is as follows: ISO 21183-1 DIN EN ISO 21183-1 Amendments This standard differs from DIN EN ISO 583-1:2000-03 as follows: a) Th

6、e standard has been revised in form and substance. b) An information has been added that this standard is not suitable or valid for light conveyor belts as described in ISO 21183-1. c) Clause 2 “Normative references” has been deleted from the standard. Previous editions DIN 22102: 1968-03, 1970-09 D

7、IN 22109-6: 1988-02 DIN 22109-2: 1979-08, 1988-02 DIN 22102-2: 1991-04 DIN EN ISO 583-1: 2000-03 National Annex NA (informative) Bibliography DIN EN ISO 21183-1, Light conveyor belts Part 1: Principal characteristics and applications EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 583 June

8、2007 ICS 53.040.20 Supersedes EN ISO 583-1:1999 English Version Conveyor belts with a textile carcass - Total belt thickness and thickness of constitutive elements - Test methods (ISO 583:2007) Courroies transporteuses carcasse textile - paisseur totale de la courroie et paisseur des lments constitu

9、tifs -Mthodes dessai (ISO 583:2007) Textilfrdergurte - Gesamtdicke und Dicke der Aufbauelemente - Prfverfahren (ISO 583:2007) This European Standard was approved by CEN on 23 May 2007. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving

10、 this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versi

11、ons (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium,

12、 Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STAN

13、DARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 583:2007: E2 DIN EN ISO 583:2008-03 EN ISO 58

14、3:2007 (E)Contents Page Foreword . 3 1 Scope . 4 2 Determination of total belt thickness . 4 2.1 Apparatus 4 2.2 Test piece 4 2.3 Measurement points . 5 2.4 Procedure 6 2.5 Expression of results . 6 3 Determination of thickness of covers 6 3.1 General . 6 3.2 Method used when covers can be removed c

15、ompletely from carcass . 6 3.3 Method used when covers cannot be removed completely from carcass . 8 4 Determination of carcass thickness . 9 4.1 Carcass thickness without covers 9 4.2 Carcass thickness with covers . 9 4.3 Expression of results . 9 5 Determination of thickness of interlayer 9 5.1 Ge

16、neral . 9 5.2 Method used when elastomeric material in interlayer can be removed completely from adjacent fabric ply 9 5.3 Method for use when elastomeric material in interlayer cannot be separated completely from adjacent fabric ply 10 6 Test report 11 Bibliography 12 3 DIN EN ISO 583:2008-03 EN IS

17、O 583:2007 (E)Foreword This document (EN ISO 583:2007) has been prepared by Technical Committee ISO/TC 41 “Pulleys and belts (including veebelts)“ in collaboration with Technical Committee CEN/TC 188 “Conveyor belts“, the secretariat of which is held by BSI. This European Standard shall be given the

18、 status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2007, and conflicting national standards shall be withdrawn at the latest by December 2007. This document supersedes EN ISO 583-1:1999. According to the CEN/CENELEC Internal Regula

19、tions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

20、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 583:2007 has been approved by CEN as EN ISO 583:2007 without any modifications. 1 Scope This International Standard specifies test methods for the determina

21、tion of total belt thickness and the thickness of constitutive elements of conveyor belts having a textile carcass. The constitutive elements include the covers, the carcass and interlayers, i.e. the material between adjoining plies. This International Standard is not suitable or valid for light con

22、veyor belts as described in ISO 21183-11. 2 Determination of total belt thickness 2.1 Apparatus The apparatus shall consist of a flat, rigid baseplate, on which the test piece rests, and a gauge having a flat circular foot, 10 mm in diameter, by means of which a specified pressure is applied to the

23、test piece. The gauge shall be capable of measuring to at least 0,1 mm. The pressure applied shall be (22 5) kPa for materials with a hardness equal to or greater than 35 IRHD; otherwise, the pressure shall be (10 2) kPa. NOTE The masses needed to give these specified pressures using a 10 mm diamete

24、r foot are 176 g and 80 g, respectively. 2.2 Test piece Either test piece 1 or test piece 2, according to the following, shall be used. Test piece 1: cut a rectangular piece of full-width belt, designated as dimension L, with a length of 50 mm, as shown in Figure 1. Dimensions in millimetres Figure

25、1 Test piece 1 (rectangular) 4 EN ISO 583:2007 (E) DIN EN ISO 583:2008-03 Test piece 2: cut a wedge-shaped piece of full-width belt, designated as dimension L, as shown in Figure 2. Dimensions in millimetres Figure 2 Test piece 2 (wedge-shaped) 2.3 Measurement points The measurement points shall be

26、spaced equidistantly along the long axis of the test piece (i.e. the belt width), as shown in Figure 3. Dimensions in millimetres Figure 3 Measurement points Determine the minimum number of measurement points, x, according to the width of the belt, L, in accordance with Table 2. 5 EN ISO 583:2007 (E

27、) DIN EN ISO 583:2008-03 Table 1 Minimum number of measurement points Belt width L mm Minimum number of measurement points x L u 650 3 650 1 200 8 2.4 Procedure Measure the total thickness, d, of the test piece at each of the measurement points specified in 2.3, using the pressure specified in 2.1.

28、2.5 Expression of results Calculate the arithmetic mean of the individual measurements taken according to 2.4 and express this as the total belt thickness in millimetres, to the nearest 0,1 mm. 3 Determination of thickness of covers 3.1 General The thickness of the covers can be obtained by two meth

29、ods, the choice of one or the other method depending on whether or not the covers can be removed completely from the carcass. 3.2 Method used when covers can be removed completely from carcass 3.2.1 Principle The thickness of a test piece is measured at a number of points, according to belt width, b

30、oth before and after each of the covers has been removed. The cover thickness is calculated by subtraction. 3.2.2 Apparatus The apparatus shall be in accordance with 2.1. 3.2.3 Test piece Test piece 1, in accordance with 2.2 and Figure 1, shall be used. 3.2.4 Measurement points The measurement point

31、s shall be in accordance with 2.3. 3.2.5 Procedure Measure the total thickness, d, of the test piece at each of the measurement points, in accordance with 2.4. Remove the top cover completely, then remeasure the thickness of the test piece, d1, at the same measurement points. 6 EN ISO 583:2007 (E) D

32、IN EN ISO 583:2008-03 Then remove the bottom cover completely and measure the thickness of the test piece, d2, at the same measurement points. See Figure 4. Key d total thickness d1thickness of test piece with top cover removed d2thickness of test piece with top and bottom covers removed d3thickness

33、 of test piece with one fabric ply removed ae1thickness of top cover e2thickness of bottom cover i1thickness of interlayer as1thickness of fabric aaApplicable to belts with two fabric plies (see 5.2.5 and 5.2.6). Figure 4 Interlayer thickness (plied fabric belt) Protective fabrics embedded in the co

34、vers, and which do not form an integral part of the textile carcass, shall be regarded as part of the covers and should be removed with them. Other non-load bearing yarns, which are an integral part of the carcass, shall normally be regarded as part of the carcass, unless otherwise agreed between ma

35、nufacturer and purchaser. In the latter case, full details shall be included in the test report. 3.2.6 Expression of results Calculate the thickness, e1, of the top cover at each of the measurement points: 11edd=Calculate the thickness, e2, of the bottom cover at each of the measurement points: 212e

36、dd= where d is the total belt thickness; d1is the thickness of the test piece with the top cover removed; d2is the thickness of the test piece with both top and bottom covers removed. Calculate the arithmetic mean of the individual measurements and express the cover thicknesses in millimetres, to th

37、e nearest 0,1 mm. 7 EN ISO 583:2007 (E) DIN EN ISO 583:2008-03 3.3 Method used when covers cannot be removed completely from carcass 3.3.1 Principle The thickness of each cover is measured directly on a cut edge of unstripped belt by means of an optical micrometer or travelling microscope. 3.3.2 App

38、aratus Optical micrometer or travelling microscope incorporating a scale graduated in divisions of 0,1 mm. 3.3.3 Test piece Cut the test piece in accordance with 2.2 (test piece 1 or test piece 2). If the conveyor belt is of solid woven construction, test piece 2 shall be used. 3.3.4 Measurement poi

39、nts The measurement points shall be in accordance with 2.3. If test piece 2 is used, take measurements along line DC shown in Figure 2. 3.3.5 Procedure Using the optical micrometer or travelling microscope (3.3.2), measure the distance between the surface of the belting and the top of the nearest fa

40、bric knuckle (see Figure 5) at each of the measurement points specified in 2.3. Ensure that the graduated scale of the optical micrometer or travelling microscope is in physical contact with the test piece to avoid errors of parallax. With certain colours of cover material, difficulty can be experie

41、nced in determining the outline of the fabric knuckles. In these cases, the textile fabric may be identified with a colour stain. Protective fabrics embedded in the covers, and which do not form an integral part of the textile carcass, shall be regarded as part of the covers and excluded from the me

42、asurements. Other non-load bearing yarns, which are an integral part of the carcass, shall normally be regarded as part of the carcass, unless otherwise agreed between manufacturer and purchaser. In the latter case, full details shall be included in the test report. Key d total thickness e1thickness

43、 of top cover e2thickness of bottom cover 1 target measurement point Figure 5 Cover thickness (solid woven belt) 8 EN ISO 583:2007 (E) DIN EN ISO 583:2008-03 3.3.6 Expression of results Calculate the arithmetic mean of the individual measurements for each cover and report the result in millimetres,

44、to the nearest 0,1 mm, as e1, the thickness of the top cover, and e2, the thickness of the bottom cover. 4 Determination of carcass thickness 4.1 Carcass thickness without covers For belts where the covers can be removed completely, measure the carcass thickness, d2, in accordance with 3.2. 4.2 Carc

45、ass thickness with covers For belts where the covers cannot be removed, obtain the carcass thickness by subtracting the thickness of both covers, measured in accordance with 3.3, from the total belt thickness measured in accordance with Clause 2. 4.3 Expression of results Calculate carcass thickness

46、 d2at each of the measurement points: 212()ddee= + where d is the total belt thickness; e1is the thickness of the top cover; e2is the thickness of the bottom cover. Calculate the arithmetic mean of the individual measurements and express carcass thickness d2in millimetres, to the nearest 0,1 mm. 5 D

47、etermination of thickness of interlayer 5.1 General The thickness of an interlayer (i.e. the elastomeric material between textile fabric layers in a belt of multiply fabric construction) can be obtained using two methods, the choice of one or the other method depending on whether or not the elastome

48、r can be completely separated from the fabric plies. 5.2 Method used when elastomeric material in interlayer can be removed completely from adjacent fabric ply 5.2.1 Principle Thickness measurements are taken at a number of points across the belt width, after the covers have been removed, and again

49、after separation of the fabric and elastomeric layers. The thicknesses of the interlayers are obtained by subtraction. 9 EN ISO 583:2007 (E) DIN EN ISO 583:2008-03 5.2.2 Apparatus The apparatus shall be in accordance with 2.1. 5.2.3 Test piece Test piece 1, in accordance with 2.2 and Figure 1, shall be used. 5.2.4 Measurement points The measurement points shall be in accordance with 2.3. 5.2.5 Procedure Measure carcass thickness d2of the test piece at each of the measurement points specified in 2.3, using the pressure in accordance