DIN EN ISO 5999-2013 Flexible cellular polymeric materials - Polyurethane foam for load-bearing applications excluding carpet underlay - Specification (ISO 5999 2013) German versio.pdf

1、December 2013 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 83.100!%*vO“2078344www.din.deDDIN EN ISO 5999Flexible cellular polymeric materials Polyurethane foam for load-bearing applications excluding carpetunderlay Specification (ISO 5999:2013);English version EN ISO 5999:2013,English translation of DIN EN ISO 5999:2013-12Weich-elastische Polymerschaumst

3、offe Polyurethanschaumstoffe fr Polsterzwecke mit Ausnahme von Teppichunterlagen Anforderungen (ISO 5999:2013);Englische Fassung EN ISO 5999:2013,Englische bersetzung von DIN EN ISO 5999:2013-12Matriaux polymres alvolaires souples Mousse de polyurthanne pour utilisations soumises des charges, lexclu

4、sion desrevers de tapis Spcifications (ISO 5999:2013);Version anglaise EN ISO 5999:2013,Traduction anglaise de DIN EN ISO 5999:2013-12SupersedesDIN EN ISO 5999:2008-01www.beuth.deDocument comprises 24 pagesIn case of doubt, the German-language original shall be considered authoritative.11.13 DIN EN

5、ISO 5999:2013-12 2 A comma is used as the decimal marker. National foreword This document (EN ISO 5999:2013) has been prepared by Technical Committee ISO/TC 45 “Rubber and rubber products” in collaboration with Technical Committee ISO/TC 249 “Plastics” (Secretariat: NBN, Belgium). The responsible Ge

6、rman body involved in its preparation was the Normenausschuss Materialprfung (Materials Testing Standards Committee), Working Committee NA 062-04-37 AA Prfung weich-elastischer Schaumstoffe. The DIN Standards corresponding to the International Standards referred to in Clause 2 of this standard are a

7、s follows: ISO 845 DIN EN ISO 845 ISO 1798 DIN EN ISO 1798 ISO 1856 DIN EN ISO 1856 ISO 1923 DIN EN ISO 1923 ISO 2439 DIN EN ISO 2439 ISO 2440 DIN EN ISO 2440 ISO 3385 DIN EN ISO 3385 ISO 3582 DIN EN ISO 3582 ISO 8307 DIN EN ISO 8307 ISO 23529 DIN ISO 23529 Amendments This standard differs from DIN

8、EN ISO 5999:2008-01 as follows: a) the dimensions of the test pieces are to be determined in accordance with DIN EN ISO 1923; b) new requirements for polyurethane foam have been included; c) Clause 6 “Inspection” has been added covering detailed requirements for type inspection (6.2) and shipping in

9、spection (6.3). Previous editions DIN EN ISO 5999: 2004-10, 2008-01 DIN EN ISO 5999:2013-12 3 National Annex NA (informative) Bibliography DIN EN ISO 845, Cellular plastics and rubbers Determination of apparent density DIN EN ISO 1798, Flexible cellular polymeric materials Determination of tensile s

10、trength and elongation at break DIN EN ISO 1856, Flexible cellular polymeric materials Determination of compression set DIN EN ISO 1923, Cellular plastics and rubbers Determination of linear dimensions DIN EN ISO 2439, Flexible cellular polymeric materials Determination of hardness (indentation tech

11、nique) DIN EN ISO 2440, Flexible and rigid cellular polymeric materials Accelerated ageing tests DIN EN ISO 3385, Flexible cellular polymeric materials Determination of fatigue by constant load pounding DIN EN ISO 3582, Flexible cellular polymeric materials Laboratory assessment of horizontal burnin

12、g characteristics of small specimens subjected to a small flame DIN EN ISO 8307, Flexible cellular polymeric materials Determination of resilience by ball rebound DIN ISO 23529, Rubber General procedures for preparing and conditioning test pieces for physical test methods DIN EN ISO 5999:2013-12 4 T

13、his page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 5999 September 2013 ICS 83.100 Supersedes EN ISO 5999:2007English Version Flexible cellular polymeric materials - Polyurethane foam for load-bearing applications excluding carpet underlay - Specification (ISO 59

14、99:2013) Matriaux polymres alvolaires souples - Mousse de polyurthanne pour utilisations soumises des charges, lexclusion des revers de tapis - Spcifications(ISO 5999:2013) Weich-elastische Polymerschaumstoffe - Polyurethanschaumstoffe fr Polsterzwecke mit Ausnahme von Teppichunterlagen - Anforderun

15、gen (ISO 5999:2013) This European Standard was approved by CEN on 26 July 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bi

16、bliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the resp

17、onsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Re

18、public of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NOR

19、MALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 5999:2013: EContents PageForeword 31 Scope . 42 Normative reference

20、s 43 Classification 53.1 Type 53.2 Class 53.3 Grade 84 Requirements 84.1 Material . 84.2 Construction 94.3 Surface condition 94.4 Odour . 94.5 Colour 94.6 Component mass and density 94.7 Dimensions . 94.8 Physical properties . 104.9 Burning properties . 135 Test methods 135.1 Test conditions . 135.2

21、 Mass . 145.3 Dimensions 145.4 Density 145.5 Hardness 145.6 Resilience 145.7 Compression set 145.8 Dynamic fatigue by constant-load pounding .145.9 Tensile strength and elongation at break 145.10 Burning behaviour 145.11 Heat ageing 145.12 Humidity ageing 146 Inspection .156.1 General 156.2 Type ins

22、pection . 156.3 Shipping inspection . 157 Marking .15Annex A (informative) Typical applications for each class of material .17Annex B (informative) Burning properties of flexible polyurethane foam and recommendations regarding its use 18Bibliography .20DIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 2

23、Foreword This document (EN ISO 5999:2013) has been prepared by Technical Committee ISO/TC 45 “Rubber and rubber products” in collaboration with Technical Committee CEN/TC 249 “Plastics” the secretariat of which is held by NBN. This European Standard shall be given the status of a national standard,

24、either by publication of an identical text or by endorsement, at the latest by March 2014, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/

25、or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 5999:2007. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria

26、, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,

27、Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 5999:2013 has been approved by CEN as EN ISO 5999:2013 without any modification. DIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 3 1 ScopeThis International Standard specifies requirements for flexible load-bearing polyureth

28、ane foam of the polyether type.It is applicable to flexible polyurethane cellular materials manufactured in block, sheet and strip form, in moulded and fabricated shapes, and as reconstituted material, used for load-bearing applications in general, but excluding carpet backing and underlay. It, thus

29、, primarily relates to the quality of polyurethane foam used for comfort cushioning purposes.The foam is classified according to the type of foam, the performance during a fatigue test, and the indentation hardness index used as a means of grading materials.This International Standard is not applica

30、ble to polyurethane foams foamed in place or to foams for use in heat-welded systems unless for load-bearing purposes.Recommended applications for the range of flexible polyurethane foams covered by this International Standard are listed in Annex A.2 Normative referencesThe following documents, in w

31、hole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 845, Cellular plastics and rubber

32、s Determination of apparent densityISO 1798, Flexible cellular polymeric materials Determination of tensile strength and elongation at breakISO 1856, Flexible cellular polymeric materials Determination of compression setISO 1923, Cellular plastics and rubbers Determination of linear dimensionsISO 24

33、39:2008, Flexible cellular polymeric materials Determination of hardness (indentation technique)ISO 2440, Flexible and rigid cellular polymeric materials Accelerated ageing testsISO 3385, Flexible cellular polymeric materials Determination of fatigue by constant-load poundingISO 3582, Flexible cellu

34、lar polymeric materials Laboratory assessment of horizontal burning characteristics of small specimens subjected to a small flameISO 3795, Road vehicles, and tractors and machinery for agriculture and forestry Determination of burning behaviour of interior materialsISO 8307, Flexible cellular polyme

35、ric materials Determination of resilience by ball reboundISO 23529, Rubber General procedures for preparing and conditioning test pieces for physical test methodsDIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 4 3 Classification3.1 TypeFor the purposes of this International Standard, flexible polyureth

36、ane foams are classified in accordance with Table 1.Table 1 Types of foamType Description of foamILB Block foam, slabstock or contour cut low resilience (known as “viscoelastic”)MB Block foam, slabstock or contour cut (conventional)HB Block foam, slabstock or contour cut (high resilience)IILM Moulde

37、d low resilience (known as “viscoelastic”)MM Moulded (conventional)HM Moulded (high resilience)III RE Reconstituted or bonded3.2 Class3.2.1 Materials of the types of foam listed in Table 1, except for type MM (see footnote b to Table 7) and RE (see footnote a to Table 8), are subdivided into five cl

38、asses based on the performance in the constant-load pounding test described in ISO 3385.3.2.2 The five classes, their intended types of service and their intended hardness loss ratio are given in Table 2.Table 2 Classes and intended types of serviceClass Type of serviceHardness loss ratioP (%)X Exce

39、ptionally severe 0 P 12V Very severe 12 P 22S Severe 22 P 32A Average 32 P 39L Light 39 P 45NOTE The hardness loss ratio is calculated from the following formula:PHFH=100whereP is the hardness loss ratio (%);H is the initial hardness index (N);F is the final hardness index (N).3.2.3 Classes X, V, S,

40、 A and L are defined by the indentation hardness loss over the range of hardness index values from 0 N to 650 N, as shown in Figures 1 and 2, provided the requirements for physical properties specified in Table 6, Table 7 and Table 8 are met.DIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 5 KeyX initia

41、l indentation hardness index (N)Y indentation hardness loss, (H F) (see the Note to Table 2) (N)1 below lowest line, material does not comply with this International StandardaHardness index grades.bClasses of material.Figure 1 Fatigue classes and indentation hardness index grades Low hardness values

42、DIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 6 KeyX initial indentation hardness index (N)Y indentation hardness loss, (H F) (see the Note to Table 2) (N)1 below lowest line, material does not comply with this International StandardaHardness index grades.bClasses of material.NOTE 1 Class A and class

43、 L materials might not be available at all high hardness levels.NOTE 2 Reconstituted foam (type RE), because of its good fatigue properties combined with poorer compression set, tensile strength and elongation at break properties, is specified separately in Table 8. It is generally used as thin, fir

44、m padding or to provide reinforcement for the other foams.Figure 2 Fatigue classes and indentation hardness index grades High hardness valuesDIN EN ISO 5999:2013-12 EN ISO 5999:2013 (E) 7 3.2.4 As an example, in Figure 1, a material of initial hardness indentation index 140 N, with an indentation ha

45、rdness loss greater than or equal to 0 N and less than 17 N is a class X material, with a hardness loss greater than or equal to 17 N and less than 31 N is a class V material, with a hardness loss greater than or equal to 31 N and less than 45 N is a class S material, with a hardness loss greater th

46、an or equal to 45 N and less than 55 N is a class A material, and with a hardness loss greater than or equal to 55 N and less than 63 N is a class L material,provided, in all cases, the other property levels are achieved.3.2.5 Any material having an initial indentation hardness index of 140 N and a hardness loss greater than 63 N does not comply with the requirements of this International Standard (see key item 1 of Figures 1 and 2).3.3 GradePolyurethane foams are further graded by indentation hardness index, as determined by method A described in ISO 2439, i