DIN EN ISO 9015-1-2011 Destructive tests on welds in metallic materials - Hardness testing - Part 1 Hardness test on arc welded joints (ISO 9015-1 2001) German version EN ISO 9015-.pdf

1、May 2011 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25

2、.160.40!$ph_“1776960www.din.deDDIN EN ISO 9015-1Destructive tests on welds in metallic materials Hardness testing Part 1: Hardness test on arc welded joints (ISO 9015-1:2001)English translation of DIN EN ISO 9015-1:2011-05Zerstrende Prfung von Schweiverbindungen an metallischen Werkstoffen Hrteprfun

3、g Teil 1: Hrteprfung fr Lichtbogenschweiverbindungen (ISO 9015-1:2001)Englische bersetzung von DIN EN ISO 9015-1:2011-05Essais destructifs des soudures sur matriaux mtalliques Essai de duret Partie 1: Essai de duret des assemblages souds larc (ISO 9015-1:2001)Traduction anglaise de DIN EN ISO 9015-1

4、:2011-05SupersedesDIN EN 1043-1:1996-02www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.1904.11 DIN EN ISO 9015-1:2011-05 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Commit

5、tee ISO/TC 44 “Welding and allied processes”, Subcommittee SC 5 “Testing and inspection of welds” (Secretariat: ANSI, USA) in collaboration with Technical Committee CEN/TC 121 “Welding” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Schwe

6、itechnik (Welding Standards Committee), Joint Committee NA 092-00-05 GA NAS/NMP: Zerstrende Prfung von Schwei-verbindungen (DVS AG Q 4). The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 6506-1 DIN EN ISO 6506-1 ISO 6507-1 DIN EN ISO 6507

7、-1 ISO 9015-2 DIN EN ISO 9015-2 Amendments This standard differs from DIN EN 1043-1:1996-02 as follows: a) the number of the standard has been changed; b) the content of the standard has been adopted without any modification. Previous editions DIN 50163-1: 1982-04 DIN EN 1043-1: 1996-02 National Ann

8、ex NA (informative) Bibliography DIN EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method DIN EN ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method DIN EN ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhard-ness

9、 testing of welded joints EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 9015-1 March 2011 ICS 25.160.40 Supersedes EN 1043-1:1995English Version Destructive tests on welds in metallic materials - Hardness testing - Part 1: Hardness test on arc welded joints (ISO 9015-1:2001) Essais destru

10、ctifs des soudures sur matriaux mtalliques -Essais de duret - Partie 1: Essai de duret des assemblages souds larc (ISO 9015-1:2001) Zerstrende Prfung von Schweiverbindungen an metallischen Werkstoffen - Hrteprfung - Teil 1: Hrteprfung fr Lichtbogenschweiverbindungen (ISO 9015-1:2001) This European S

11、tandard was approved by CEN on 13 February 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concer

12、ning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into

13、 its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Irelan

14、d, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17,

15、 B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 9015-1:2011: EContents Page Foreword3 1 Scope 4 2 Normative references 4 3 Principle4 4 Symbols and terms5 5 Preparation of test specimens .5 6 Test procedur

16、e.5 7 Test results.7 8 Test report 7 Annex A (informative) Example of a test report for hardness testing (R) on welded joints16 Annex B (informative) Example of a test report for hardness testing (E) on welded joints17 DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 2 Foreword The text of ISO 9015-

17、1:2001 has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 9015-1:2011 by Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standa

18、rd shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2011, and conflicting national standards shall be withdrawn at the latest by September 2011. Attention is drawn to the possibility that some of the elements o

19、f this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1043-1:1995. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following count

20、ries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slove

21、nia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 9015-1:2001 has been approved by CEN as a EN ISO 9015-1:2011 without any modification. DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 3 1 ScopeThis part of ISO 9015 specifies hardness tests on transverse sec

22、tions of arc welded joints of metallic materials. Itcovers Vickers hardness tests in accordance with ISO 6507-1, normally with test loads of 49,03 N or 98,07 N (HV 5or HV 10).However, the principles may be applied to Brinell hardness testing (with appropriate testing loads of HB 2,5/15,625or HB 1/2,

23、5) in accordance with ISO 6506-1 and micro hardness testing in accordance with ISO 6507-1 andISO 9015-2.NOTE Testing should be carried out to ensure that the highest and the lowest level of hardness of both parent metal andweld metal is determined.This part of ISO 9015 does not apply to test welds i

24、n austenitic stainless steels.2 Normative referencesThe following normative documents contain provisions which, through reference in this text, constitute provisions ofthis part of ISO 9015. For dated references, subsequent amendments to, or revisions of, any of these publicationsdo not apply. Howev

25、er, parties to agreements based on this part of ISO 9015 are encouraged to investigate thepossibility of applying the most recent editions of the normative documents indicated below. For undatedreferences, the latest edition of the normative document referred to applies. Members of ISO and IEC maint

26、ainregisters of currently valid International Standards.ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method.ISO 6507-1, Metallic materials - Vickers hardness test Part 1: Test method.ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhardn

27、ess testingon welded joints.3PrincipleThe type and extent of testing shall be as specified by the relevant application standard or by agreement betweenthe contracting parties.Hardness testing shall be carried out in accordance with ISO 6507-1 or ISO 6506-1.The hardness tests may be carried out in th

28、e form of rows of indentations, R, or as individual indentations, E.When types of weld are not shown in the examples in Figures 1 and 2, the test procedure shall be appropriate tothe welded joint.Unless otherwise specified, the test shall be carried out at ambient temperature (23 Gb1 5) C.DIN EN ISO

29、 9015-1:2011-05 EN ISO 9015-1:2011 (E) 4 4 Symbols and termsThe symbols and terms to be used are specified in Table 1 and represented on Figures 1 to 8.Table 1 Symbols and termsSymbol Term UnitE Individual indentation R Row of indentations HV Vickers hardness aHBW Brinell hardness bL Distance betwee

30、n the centrepoint of the indentations in heataffected zonemmH Distance of rows of indentations from the surface referenceline or fusion zonemmt Thickness of test specimen mmaThe unit of symbolisation for Vickers hardness is given in ISO 6507-1.bThe unit of symbolisation for Brinell hardness is given

31、 in ISO 6506-1.5 Preparation of test specimensThe preparation of the test specimen shall be in accordance with ISO 6507-1 or ISO 6506-1.A cross-section of test piece shall be taken by mechanical cutting, usually transverse to the welded joint.This operation and the subsequent preparation of the surf

32、ace shall be carried out carefully so that the hardness ofthe surface to be tested is not affected metallurgically.The surface to be tested shall be properly prepared and preferably etched, so that accurate measurements of theindentations can be obtained in the different zones of the welded joint.6

33、Test procedure6.1 Rows of indentations (R)Figures 1 to 7 give examples of hardness indentations made in rows including the distance from the surface in sucha way that these rows or parts of them permit an assessment of the welded joint. If required by the contractingparties, additional rows of inden

34、tations and/or different locations may be made. The location shall be stated in thetest report.In metals such as aluminium, copper and their alloys, the rows on the root-side of butt welds see Figure 2 a) maybe unnecessary. Typical rows for T-joints in these materials are given in Figure 2.DIN EN IS

35、O 9015-1:2011-05 EN ISO 9015-1:2011 (E) 5 The number and spacing of indentations shall be sufficient to define hardened or softened regions due to welding.The recommended distance between the centrepoint of the indentations in the heat-affected zone (HAZ) is given inTable 2.NOTE 1 Table 2 also appli

36、es with Brinell testing using the same distances provided appropriate loads are used.Sufficient indentations shall be made to ensure that unaffected parent metal is tested. In the weld metal, thedistance between indentations shall be selected and checked so that the results obtained will enable asse

37、ssmentof the welded joint to be made.For metals which harden in the HAZ as a result of welding, two additional indentations in the HAZ shall be made ata distance u 0,5 mm between the centrepoint of the indentation and the fusion line (see Figures 3 to 7).For other joint configurations or metals (e.g

38、. austenitic steels) special requirements can be given by the relevantapplication standard or by agreement between the contracting parties.NOTE 2 For electroslag welds, the loads given in Table 2 may be used. Rows of indentations for electroslag welds can bemade similar to Figure 1 a).Table 2 Recomm

39、ended distance, L, between the centrepointof the indentations in the heat affected zone (HAZ)Recommended distance betweenindentationsLmmaHardnesssymbolFerrous metalsbAluminium, copper andtheir alloysHV5 0,7 2,5to5HV 10 1 3 to 5HBW 1/2,5 not applicable 2,5 to 5HBW 2,5/15,625 not applicable 3 to 5aThe

40、 distance of any indentation from the previous indentation shall be notless than the value allowed by ISO 6507-1 for the previous indentation.bExcluding austenitic steels.6.2 Individual indentations (E)Figure 8 shows typical areas for the location of individual indentations. The series 1 to 4 gives

41、information about theunaffected parent metal, the series 5-10 refers to the HAZ and the series 11 to 14 to the weld metal. Otherwise, thelocation of the indentation can be determined on the basis of metallographic examination.To prevent the influence of deformation caused by an indentation, the mini

42、mum distance between the centrepointof individual indentations in any direction shall be not less than 2,5 times the mean diagonal/diameter of thenearest adjacent indentation.For metals which harden in the HAZ as a result of welding, at least one indentation shall be made in the HAZ at adistance u 0

43、,5 mm between the centrepoint of the indentation and the fusion line.For testing with individual indentations, the areas shall be numbered as shown in Figure 8.DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 6 7 Test resultsThe hardness values shall be recorded in relation to the position of the in

44、dentation.8 Test reportA test report is required. The information to be recorded is listed in annexes A and B.The use of the format given in annexes A and B is recommended.Other formats may be used provided they contain all the required information. Additional information may berequired by the relev

45、ant application standard or by agreement between the contracting parties.Dimensions in millimetresa) Butt weld from one side only both single and multirun b) Butt weld from both sides both single and multirunaFor multirun welds only.c) Partial penetration butt weld from both sides bothsingle and mul

46、tirund) For assessment of hardenability on single run rootruns (e.g. for TIG weld on pipe and/or plate)DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 7 Dimensions in millimetrese) Fillet weld f) T-butt weldFigure 1 Examples of rows of indentations (R) in steel weldsDimensions in millimetresa) Butt

47、 weld from one side only both singleand multirunNOTE For thickness t u 4 mm, rows of indentations shallbe in mid-thicknessb) Butt weld from both sides both single and multirunc) Fillet weld from one side only a single run d) Fillet weld from both sides single runFigure 2 Examples of rows of indentat

48、ions (R) in aluminium, copper and their alloysDIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 8 Dimensions in millimetrese) Fillet weld from both sides single run non loadbearing stiffener (t u 4mm)f) Fillet weld from one side multirung) Fillet weld from both side multirun h) Fillet weld from both

49、side multirun non loadbearing stiffenerFigure 2 Examples of rows of indentations (R) in aluminium, copper and their alloys (continued)DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 9 Dimensions in millimetresKey1 Parent metal2 Heat affected zone3 Weld metalFigure 3 Location of the indentations in butt welds in ferrous metals (excluding austenitic steels)DIN EN ISO 9015-1:2011-05 EN ISO 9015-1:2011 (E) 10 Dimensions in millimetresKey1 Parent metal2 Heat affected zone3LimitofHAZ4 Weld metal5Fusion