DIN EN ISO 9809-1-2010 Gas cylinders - Refillable seamless steel gas cylinders - Design construction and testing - Part 1 Quenched and tempered steel cylinders with tensile strengt.pdf

1、October 2010 Translation by DIN-Sprachendienst.English price group 20No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 23.020.30!$kTa“1724962www.din.deDDIN EN ISO 9809-1Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 1: Quenched and tempered steelcylinders with tensile strength less than 1100 MPa (ISO 9809-1:2010)English translation of DIN EN ISO 9809-1:2010-10Gasflasche

3、n Wiederbefllbare nahtlose Gasflaschen aus Stahl Gestaltung, Konstruktion und Prfung Teil 1: Flaschen aus vergtetem Stahl mit einerZugfestigkeit kleiner als 1100 MPa (ISO 9809-1:2010)Englische bersetzung von DIN EN ISO 9809-1:2010-10Bouteilles gaz Bouteilles gaz rechargeables en acier sans soudure C

4、onception, construction et essais Partie 1: Bouteilles en acier tremp et revenu ayantune rsistance la traction infrieure 1100 MPa (ISO 9809-1:2010)Traduction anglaise de DIN EN ISO 9809-1:2010-10Together with DIN EN ISO9809-3:2010-10,supersedesDIN EN 1964-1:1999-03www.beuth.deIn case of doubt, the G

5、erman-language original shall be considered authoritative.Document comprises 52 pages10.10 DIN EN ISO 9809-1:2010-10 2 A comma is used as the decimal marker. National foreword This document has been prepared by Technical Committee ISO/TC 58 “Gas cylinders” in collaboration with Technical Committee C

6、EN/TC 23 “Transportable gas cylinders” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Druckgasanlagen (Pressurized Gas Installations Standards Committee), Working Committee NA 016-00-03 AA Druckgas-flaschen und Ausrstung. This Inte

7、rnational Standard has been developed to address the general requirements laid down in 6.2.1 of the United Nations “Recommendations on the Transport of Dangerous Goods Model Regulations”, ST/SG/AC.10/1/Rev.16. It is intended for use under a number of regulatory regimes, but is suitable for use with

8、the conformity assessment system described in 6.2.2.5 of the above-mentioned Model Regulations. This standard, which has been adopted as a European Standard, is also intended to be used under the European Agreement concerning the International Carriage of Dangerous Goods by Road (ADR) and the Regula

9、tions concerning the International Carriage of Dangerous Goods by Rail (RID). The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 148-1 DIN EN ISO 148-1 ISO 6506-1 DIN EN ISO 6506-1 ISO 6508-1 DIN EN ISO 6508-1 ISO 6892-1 DIN EN ISO 6892-1

10、ISO 7438 DIN EN ISO 7438 ISO 11114-1 DIN EN ISO 11114-1 ISO 11114-4 DIN EN ISO 11114-4 ISO 13769 DIN EN ISO 13769 Amendments This standard differs from DIN EN 1964-1:1999-03 as follows: a) the standard has been brought in line with the state of the art; b) the standard has been editorially revised t

11、o reflect the current rules for drafting publications. Furthermore, the difference between ISO 9809-1:2010 and ISO 9809-1:1999 is described in the European Foreword. However, the 1999 edition was not adopted within Germany. Previous editions DIN EN 1964-1: 1999-03 DIN EN ISO 9809-1:2010-10 3 Nationa

12、l Annex NA (informative) Bibliography DIN EN ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method DIN EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method DIN EN ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C,

13、 D, E, F, G, H, K, N, T) DIN EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature DIN EN ISO 7438, Metallic materials Bend test DIN EN ISO 11114-1, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic mat

14、erials DIN EN ISO 11114-4, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting metallic materials resistant to hydrogen embrittlement DIN EN ISO 13769, Gas cylinders Stamp marking DIN EN ISO 9809-1:2010-10 4 This page is inte

15、ntionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 9809-1 April 2010 ICS 23.020.30 Supersedes EN 1964-1:1999English Version Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 1: Quenched and tempered steel Bouteilles gaz - Bouteill

16、es gaz rechargeables en acier Gasflaschen - Wiederbefllbare nahtlose Gasflaschen aus Stahl - Gestaltung, Konstruktion und Prfung - Teil 1: Flaschen aus vergtetem Stahl mit einer Zugfestigkeit kleiner als 1 100 MPa (ISO 9809-1:2010) This European Standard was approved by CEN on 18 March 2010. CEN mem

17、bers are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on applicat

18、ion to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has

19、the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Pol

20、and, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by

21、any means reserved worldwide for CEN national Members. Ref. No. EN ISO 9809-1:2010: E(ISO 9809-1:2010) cylinders with tensile strength less than 1 100 MPa(ISO 9809-1:2010) rsistance la traction infrieure 1 100 MPaPartie 1: Bouteilles en acier tremp et revenu ayant une sans soudure - Conception, cons

22、truction et essais - 2 DIN EN ISO 9809-1:2010-10 EN ISO 9809-1:2010 (E) Contents Page Foreword3 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Symbols 7 5 Inspection and testing.8 6 Materials .8 7 Design 11 8 Construction and workmanship 16 9 Type approval procedure.

23、 18 10 Batch tests. 20 11 Tests/examinations on every cylinder 29 12 Certification. 30 13 Marking 30 Annex A (informative) Description and evaluation of manufacturing imperfections and conditions for rejection of seamless steel gas cylinders at time of final inspection by the manufacturer. 31 Annex

24、B (normative) Ultrasonic examination . 37 Annex C (informative) Type approval certificate. 43 Annex D (informative) Acceptance certificate. 44 Annex NA (normative) Specific European requirements. 46 Bibliography. 48 3 Foreword This document (EN ISO 9809-1:2010) has been prepared by Technical Committ

25、ee ISO/TC 58 “Gas cylinders“ in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the lates

26、t by October 2010, and conflicting national standards shall be withdrawn at the latest by October 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all su

27、ch patent rights. This document supersedes EN 1964-1:1999. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For Specific European requirements, see normative Annex

28、NA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fr

29、ance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN ISO 9809-1:2010-10 EN ISO 9809-1:2010 (E) This second edition cancels and repla

30、ces the first edition (ISO 9809-1:1999), which has been technically revised by the following: a) the reduction of maximum sulfur content in 6.2.2 from 0,020 % to 0,010 %, which is now applicable to all strength levels; b) the note in 7.3 regarding limitation of the F factor was deleted (as required

31、by the United Nations Recommendations on the Transport of Dangerous Goods: Model Regulations); c) the modification of provisions for ultrasonic examination in 8.4 to include ultrasonic examination on the cylindrical area to be closed, prior to the forming process; d) the addition of the requirement

32、of a base check according to 9.2.3 for all cylinder types during prototype testing; e) the addition of the requirement of a base check according to 9.2.3 for cylinders made from continuously cast billet material during batch testing. ISO 9809 consists of the following parts, under the general title

33、Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing: Part 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPa Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa Part 3: Normalized st

34、eel cylinders Stainless steel cylinders with tensile strength of less than 1 100 MPa will form the subject of a Part 4. DIN EN ISO 9809-1:2010-10 EN ISO 9809-1:2010 (E) Endorsement notice The text of ISO 9809-1:2010 has been approved by CEN as a EN ISO 9809-1:2010 without any modification. 4 Introdu

35、ction This part of ISO 9809 provides a specification for the design, manufacture, inspection and testing of a seamless steel cylinder for worldwide usage. The objective is to balance design and economic efficiency against international acceptance and universal utility. ISO 9809 (all parts) aims to e

36、liminate existing concerns about climate, duplicate inspections and restrictions because of a lack of definitive International Standards. This part of ISO 9809 should not be construed as reflecting on the suitability of the practice of any nation or region. This part of ISO 9809 addresses the genera

37、l requirements on design, construction and initial inspection and testing of pressure receptacles of the United Nations Recommendations on the Transport of Dangerous Goods: Model Regulations. It is intended to be used under a variety of regulatory regimes, but is suitable for use with the conformity

38、 assessment system in 6.2.2.5 of the above-mentioned Model Regulations. 5DIN EN ISO 9809-1:2010-10 EN ISO 9809-1:2010 (E) 1 Scope This part of ISO 9809 specifies minimum requirements for the material, design, construction and workmanship, manufacturing processes, examination and testing at manufactu

39、re of refillable quenched and tempered seamless steel gas cylinders of water capacities from 0,5 l up to and including 150 l for compressed, liquefied and dissolved gases. This part of ISO 9809 is applicable to cylinders with a maximum actual tensile strength Rmaof less than 1 100 MPa. NOTE 1 If des

40、ired, cylinders of water capacity less than 0,5 l and between 150 l and 500 l can be manufactured and certified to be in compliance with this part of ISO 9809. NOTE 2 For quenched and tempered steel cylinders with maximum tensile strength greater than or equal to 1 100 MPa, see ISO 9809-2. For norma

41、lized steel cylinders, see ISO 9809-3. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendmen

42、ts) applies. ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 6892-1, Metallic

43、materials Tensile testing Part 1: Method of test at room temperature ISO 7438, Metallic materials Bend test ISO 9329-1, Seamless steel tubes for pressure purposes Technical delivery conditions Part 1: Unalloyed steels with specified room temperature properties ISO 9712, Non-destructive testing Quali

44、fication and certification of personnel ISO 11114-1, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials ISO 11114-4, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods fo

45、r selecting metallic materials resistant to hydrogen embrittlement ISO 13769, Gas cylinders Stamp marking 6DIN EN ISO 9809-1:2010-10 EN ISO 9809-1:2010 (E) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 batch quantity of up to 200 cylinders

46、plus cylinders for destructive testing of the same nominal diameter, thickness, length and design made successively on the same equipment, from the same cast of steel and subjected to the same heat treatment for the same duration of time 3.2 burst pressure pbhighest pressure reached in a cylinder du

47、ring a burst test 3.3 design stress factor F ratio of equivalent wall stress at test pressure, ph, to guaranteed minimum yield strength, Reg3.4 quenching hardening heat treatment in which a cylinder, which has been heated to a uniform temperature above the upper critical point, Ac3, of the steel, is

48、 cooled rapidly in a suitable medium 3.5 tempering toughening heat treatment which follows quenching, in which the cylinder is heated to a uniform temperature below the lower critical point, Ac1, of the steel 3.6 test pressure phrequired pressure applied during a pressure test NOTE It is used for cy

49、linder wall thickness calculation. 3.7 working pressure settled pressure of a compressed gas at a uniform reference temperature of 15 C in a full gas cylinder 3.8 yield strength stress value corresponding to the upper yield strength, ReH, or for steels which do not exhibit a defined yield, the 0,2 % proof strength (non-proportional extension), Rp0,2See ISO 6892-1. 4 Symbols a Calculated minimum thickness, in millimetres, of the cylindrical shell a Guaranteed m