DIN EN ISO 19432-2012 Building construction machinery and equipment - Portable hand-held internal combustion engine driven cut-off machines - Safety requirements (ISO 19432 2012) G.pdf

1、December 2012 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 91.220; 25.140.99!$-d“1931065www.din.deDDIN EN ISO 19432Building construction machinery and equipment Portable, hand-held, internal combustion engine driven cut-offmachines Safety requirements (ISO 19432:2012);English version EN ISO 19432:2012,English translation of DIN EN ISO 19432:2012-12Baumas

3、chinen und -ausrstungen Tragbare, handgefhrte Trennschleifmaschinen mit Verbrennungsmotor Sicherheitsanforderungen (ISO 19432:2012);Englische Fassung EN ISO 19432:2012,Englische bersetzung von DIN EN ISO 19432:2012-12Machines et matriels pour la construction des btiments Trononneuses disque, portati

4、ves, moteur combustion interne Exigences de scurit (ISO 19432:2012);Version anglaise EN ISO 19432:2012,Traduction anglaise de DIN EN ISO 19432:2012-12SupersedesDIN EN ISO 19432:2010-01www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative

5、.501 .122 DIN EN ISO 19432:2012-12 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee ISO/TC 195 “Building construction machinery and equipment” in collaboration with Technical Committee CEN/TC

6、 151 “Construction equipment and building material machines Safety” (Secretariat: DIN. Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-36 AA Handgehaltene Maschinen und Au

7、srstungen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of hand-held machinery and equipment, and of the contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directi

8、ve 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, i

9、t is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The International Standards referred to in this document and taken over as European Standards have been published

10、as the corresponding DIN EN ISO Standards with the same number. Where the International Standards and documents referred to are not also DIN ISO Standards with the same number, there are no national standards available. Amendments This standard differs from DIN EN ISO 19432:2010-01 as follows: a) th

11、e Foreword has been supplemented; b) Clause 1 “Scope” has been modified; c) Clause 2 “Normative references” has been updated; d) Clause 3 “Terms and definitions” has been revised and new definitions have been included; e) Clause 4 “Safety requirements and verification” and Clause 5 “Information for

12、use” have been revised; f) Annex A “Strength test of cut-off wheel guard”, Annex B “Noise test code Engineering method (grade 2 of accuracy)”, Annex C “Measurement of vibration values at the handles”, Annex D “Cut-off machine positions”, Annex E “Summary of results from round-robin tests (2007 and 2

13、008) on one cut-off machine” and Annex F “List of significant hazards” have been modified; g) the figures have been revised; h) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included; i) the Bibliography has be

14、en updated. Previous editions DIN EN 1454: 1997-09 DIN EN ISO 19432: 2006-11; 2008-11, 2010-01 employers liability insurance associations EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 19432 July 2012 ICS 91.220 Supersedes EN ISO 19432:2008English Version Building construction machinery an

15、d equipment - Portable, hand-held, internal combustion engine driven cut-off machines -Safety requirements (ISO 19432:2012) Machines et matriels pour la construction des btiments -Trononneuses disque, portatives, moteur combustion interne - Exigences de scurit Baumaschinen und -ausrstungen - Tragbar

16、e, handgefhrte Trennschleifmaschinen mit Verbrennungsmotor - Sicherheitsanforderungen This European Standard was approved by CEN on 23 June 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a

17、 national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German).

18、A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyp

19、rus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Ki

20、ngdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 19432:2012: E

21、(ISO 19432:2012) (ISO 19432:2012) Contents EN ISO 19432:2012 (E) DIN EN ISO 19432:2012-12 2 Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .6 4 Safety requirements and verification.8 4.1 General 8 4.2 Handles .9 4.3 Spindle speed .9 4.4 Engine-starting dev

22、ice 9 4.5 Engine-stopping device 10 4.6 Throttle control system .10 4.7 Clutch 12 4.8 Exhaust gases 12 4.9 Cutting-debris discharge 12 4.10 Fuel and oil system13 4.11 Protection against contact with parts under high voltage 13 4.12 Transmission cover(s) 14 4.13 Protection against contact with hot pa

23、rts .14 4.14 Cut-off wheel guard .16 4.15 Flange locking device .17 4.16 Flange assembly 17 4.17 Spindle diameter 19 4.18 Special tools .19 4.19 Noise .19 4.20 Vibration .19 4.21 Electromagnetic immunity 20 5 Information for use 20 5.1 Instruction handbook 20 5.2 Markings .23 5.3 Warnings .24 Annex

24、A (normative) Strength test of cut-off wheel guard .25 Annex B (normative) Noise test code Engineering method (grade 2 of accuracy) .27 Annex C (normative) Measurement of vibration values at the handles 35 Annex D (normative) Cut-off machine positions .42 Annex E (informative) Summary of results fro

25、m round-robin tests (2007 and 2008) on one cut-off machine 44 Annex F (informative) List of significant hazards 45 Bibliography 47 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 48 Foreword This document (EN ISO 19432:2012

26、) has been prepared by Technical Committee ISO/TC 195 Building construction machinery and equipment” in collaboration with Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety” the secretariat of which is held by DIN. This European Standard shall be given th

27、e status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2013, and conflicting national standards shall be withdrawn at the latest by January 2013. Attention is drawn to the possibility that some of the elements of this document may be t

28、he subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 19432:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, an

29、d supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this

30、European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

31、 Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 19432:2012 has been approved by CEN as a EN ISO 19432:2012 without any modification. “EN ISO 19432:2012 (E) DIN EN ISO 19432:2012-12 3 Introduction This International Standard is a type-C standar

32、d as stated in ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this International Standard. When requirements of this type-C standard are different from those which are stated in type-A or -B stand

33、ards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. EN ISO 19432:2012 (E) DIN EN ISO 19432:2012-12 4 1 Scope This International Standard speci

34、fies safety requirements, and measures for their verification, for the design and construction of portable, hand-held, internal combustion engine-driven, cut-off machines, intended to be used by a single operator in the cutting of construction materials, such as asphalt, concrete, stone and metal. I

35、t is applicable only to those machines designed purposely for use with a rotating, bonded-abrasive and/or super-abrasive (diamond) cut-off wheel having a maximum outer diameter of 430 mm, centre-mounted on, and driven by, a spindle shaft, where the top of the wheel rotates away from the operator (se

36、e Figure 1). This International Standard deals with all significant hazards, hazardous situations or hazardous events significant to these machines when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer. (See Annex F for a list of significa

37、nt hazards.) This International Standard specifies methods for the elimination or reduction of hazards arising from their use, as well as the type of information on safe working practices to be provided with the machines. Cut-off wheel specifications are not considered in this International Standard

38、; for such specifications, see, for example, ISO 603-71, ISO 1394212and ISO 2291715. This International Standard is not applicable to machines manufactured before the date of its publication. 2 Normative references The following referenced documents are indispensable for the application of this docu

39、ment. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering

40、 methods for an essentially free field over a reflecting plane ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment ISO 5349-2:2001, Mechanical vibration Measurement and evaluation of human exposure to hand- transmitted vibration Part 2: Practical

41、 guidance for measurement at the workplace ISO 7293, Forestry machinery Portable chain-saws Engine performance and fuel consumption ISO 7914:2002, Forestry machinery Portable chain-saws Minimum handle clearance and sizes ISO 8041, Human response to vibration Measuring instrumentation EN ISO 19432:20

42、12 (E) DIN EN ISO 19432:2012-12 5 ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections ISO/T

43、R 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning ISO 12100: 2010, Safety of machinery General principles for design Risk assessment and risk reduction ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reac

44、hed by upper and lower limbs ISO 14982:1998, Agricultural and forestry machinery Electromagnetic compatibility Test methods and acceptance criteria ISO 16063-1, Methods for the calibration of vibration and shock transducers Part 1: Basic concepts ISO 20643:2005, Mechanical vibration Hand-held and ha

45、nd-guided machinery Principles for evaluation of vibration emission IEC 60745-1:2006, Hand-held motor-operated electric tools Safety Part 1: General requirements IEC 61672-1:2002, Electroacoustics Sound level meters Part 1: Specifications 3 Terms and definitions For the purposes of this document, th

46、e terms and definitions given in ISO 12100 and the following apply. 3.1 cut-off wheel wheel composed of abrasive particles bonded together by an appropriate binder and incorporating, if necessary, some appropriate form of reinforcement, or made of metal or other materials of similar properties and h

47、aving diamond, CBN particles or other suitable abrasive particles bonded to its rim 3.2 arbor hole centre hole of the cut-off wheel used for mounting the cut-off wheel on the machine spindle 3.3 blotter washers made from some compressible material (e.g. paper, card or similar), attached to each side

48、 of the cut-off wheel, the function of which is to smooth imperfections in the cut-off wheel and allow a limited degree of slip when the wheel stalls in use 3.4 choke device for enriching the fuel air mixture in the carburettor, to aid starting 3.5 clutch device for connecting and disconnecting the driven member to and from a rotating source of power 3.6 cut-off wheel guard partial enclosure intended to deflect cutting debris, as well as pieces of the cut-off wheel