DIN EN ISO 21329-2005 Petroleum and natural gas industries - Pipeline transportation systems - Test procedures for mechanical connectors (ISO 21329 2004) English version EN ISO 213.pdf

1、Juli 2005DEUTSCHE NORM Normenausschuss Erd l- und Erdgasgewinnung (N G) im DINPreisgruppe 25DIN Deutsches Institut f r Normung e.V. Jede Art der Vervielf ltigung, auch auszugsweise, nur mit Genehmigung des DIN Deutsches Institut f r Normung e. V., Berlin, gestattet.ICS 75.200A1A 9594359www.din.deXDI

2、N EN ISO 21329Erd l und Erdgasindustrie Rohrleitungstransportsysteme Pr fverfahren f r mechanische Verbindungen (ISO 21329:2004);Englische Fassung EN ISO 21329:2004Petroleum and natural gas industries Pipeline transportation systems Test procedures for mechanical connectors (ISO 21329:2004);English

3、version EN ISO 21329:2004Industries du ptrole et du gaz naturel Systmes de transport par conduites Modes opratoires d essai des connecteurs mtalliques (ISO 21329:2004);Version anglaise EN ISO 21329:2004Alleinverkauf der Normen durch Beuth Verlag GmbH, 10772 Berlinwww.beuth.deGesamtumfang 88 SeitenDI

4、N EN ISO 21329:2005-072Nationales VorwortDiese Europische Norm wurde vom Technischen Komitee CEN/TC 12 Materialien, Ausrstungen und Off-shore-Bauwerke fr die Erdl-, petrochemische- und Erdgasindustrie (Sekretariat: Frankreich) erstellt. Eshandelt sich dabei um die unvernderte bernahme der Norm ISO 2

5、1329:2004, erarbeitet von ISO/TC 67Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Sub-komitee SC 2 Pipeline transportation systems.Fr Deutschland war der Normenausschuss Erdl- und Erdgasgewinnung (NG), Arbeitsausschuss NG 2Fernleitungssysteme an

6、 der Erarbeitung dieser Norm beteiligt.Diese Europische Norm enthlt unter Bercksichtigung des DIN-Prsidialbeschlusses 13/1983 nur dieenglische Originalfassung der ISO-Norm.EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 21329October 2004ICS 75.200English versionPetroleum and natural gas indust

7、ries - Pipeline transportationsystems - Test procedures for mechanical connectors(ISO 21329:2004)Industries du ptrole et du gaz naturel - Systmes detransport par conduites - Modes opratoires dessai desconnecteurs mtalliques (ISO 21329:2004)Erdl- und Erdgasindustrie - Rohrleitungstransportsysteme- Pr

8、fverfahren fr mechanische Verbindungen (ISO 21329:2004)This European Standard was approved by CEN on 23 September 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without a

9、ny alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by

10、translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece,

11、Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de

12、Stassart, 36 B-1050 Brussels 2004 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 21329:2004: EEN ISO 21329:2004(E)2ContentsPageForeword . 4Introduction 51 Scope 72 Normative references . 73 Terms and definitions. 84 Symbols and

13、abbreviated terms 104.1 Symbols . 104.2 Abbreviated terms 125 Test categories 125.1 General. 125.2 Pressure, temperature and depth ratings. 125.3 Application levels 135.4 Confidence levels 136 Test requirements . 146.1 General. 146.2 Purpose of tests 156.3 Basis for mechanical loads 156.4 Test-house

14、 selection 166.5 Selection of tests and number of test samples . 166.6 Additional tests . 176.7 Prior test results 177 Connector manufacturer requirements 197.1 General. 197.2 Quality control. 197.3 Connector geometry and performance data 197.4 Selection of diameter 197.5 Setting tolerances . 197.6

15、Connector material requirements . 217.7 Preparation of test samples. 227.8 Ports . 257.9 Replacement test samples. 257.10 Test record retention 258 Test-house preparations 258.1 General. 258.2 Calibration requirements 268.3 Pressurization media 279 Leak detection . 279.1 Leak-detection methods. 279.

16、2 Leak-detection sensitivity 279.3 External pressure leak detection. 2710 Make-and-break testing 2810.1 General requirements . 2810.2 Make-up method 2910.3 Repeated make-up and breakout 3110.4 Final make-up 3110.5 Reverse-torque tests of non-rotational make-up connectors 3110.6 Acceptance criteria .

17、 31EN ISO 21329:2004(E)3Page11 Service-load test . 3211.1 Set-up. 3211.2 Confirmation of seal integrity 3411.3 Selection of test pressures and temperatures 3411.4 Installation tests 3611.5 Hydrostatic pressure tests 3811.6 Operational unrestrained tests 3911.7 Operational restrained tests 4112 Limit

18、-load tests . 4312.1 General. 4312.2 Tension-to-failure test 4412.3 Compression-to-failure test. 4512.4 Pressure-to-failure test 4612.5 Bending-to-failure test . 4613 Bending-fatigue test procedures 4713.1 General. 4713.2 Setting stress ranges for the test 4713.3 Bending-fatigue test set-up . 4813.4

19、 Bending-fatigue test procedure 4813.5 Interpretation of fatigue results. 49Annex A (normative) Application levels 50Annex B (normative) Connector geometry and performance data. 53Annex C (normative) Calculation of connector service loads. 56Annex D (normative) Test data tables 60Annex E (normative)

20、 Connector test reports Content. 68Annex F (informative) Test sizes and data extrapolation considerations 71Annex G (informative) Additional testing for special applications . 73Annex H (informative) Additional information on fatigue 81Bibliography. 86EN ISO 21329:2004(E)4ForewordThis document (EN I

21、SO 21329:2004) has been prepared by Technical Committee ISO/TC 67 “Materials,equipment and offshore structures for petroleum and natural gas industries“ in collaboration with TechnicalCommittee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical andnatural gas indust

22、ries“, the secretariat of which is held by AFNOR.This European Standard shall be given the status of a national standard, either by publication of an identicaltext or by endorsement, at the latest by April 2005, and conflicting national standards shall be withdrawn at thelatest by April 2005.Accordi

23、ng to the CEN/CENELEC Internal Regulations, the national standards organizations of the followingcountries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic,Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,L

24、uxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerlandand the United Kingdom.Endorsement noticeThe text of ISO 21329:2004 has been approved by CEN as EN ISO 21329:2004 without anyEN ISO 21329:2004(E)5IntroductionIn some circumstances mechanical connec

25、tors provide a lower cost and/or enabling advantage to weldedconnectors usually used for pipelines. However, use of mechanical connectors has raised concerns aboutpipeline integrity due to the potential for leak paths and absence of a direct method of inspection. In the past,reassurance of the integ

26、rity of mechanical pipeline connectors has relied upon design information provided bythe manufacturer, the results of finite element analysis and past experience.This International Standard is primarily applicable to connectors to be used in a large number, and hencethere is a significant burden in

27、the number of connectors that need to be tested. However, it is recognized thatthe test burden can be reduced in project-specific cases, for example if there is no concern about fatigue, ifthe connector will not be subjected to fully restrained forces and/or if the connector design is less sensitive

28、 toaccuracy of tolerance matching of components at assembly.The tests specified in this International Standard provide a physical demonstration of the integrity of thepipeline connector. This International Standard has been developed from three main sources.The first is the Low cost pipeline connect

29、or systems joint industry project (JIP), (1995-1997)14, which definedthe load envelopes for pipelines, identified the practical issues of installation, and conducted demonstrationphysical tests on three types of mechanical connectors.The second source is ISO 13679, which has a parallel function for

30、downhole connections.The third is the Connection testing specification JIP, (1999-2000)15. The JIP was sponsored by oilcompanies, connector suppliers, pipeline construction contractors and design consultants.EN ISO 21329:2004(E)6 Blank Page EN ISO 21329:2004(E)71 ScopeThis International Standard spe

31、cifies requirements and provides guidance for the testing of mechanicalconnectors for use in pipeline transportation systems for the petroleum and natural gas industries as definedin ISO 13623.The tests specified in this International Standard are intended to form part of the design verification pro

32、cessfor connectors. They provide objective evidence that connectors conform to a defined performance envelope.This International Standard does not cover the use of design procedures as part of the qualification processfor mechanical connectors, nor does it address fabrication and quality control. Ho

33、wever, it can be used asinput to a qualification procedure.Although its principles can be applied, this International Standard does not addressa) connectors that are designed to rotate in use,b) manifolds,c) topsides pipework or piping,d) flanges,e) connectors used in pipelines installed by reeling

34、or J-tube pulls,f) factory acceptance testing,g) statistical bases for risk analysis.2 Normative referencesThe following referenced documents are indispensable for the application of this document. For datedreferences, only the edition cited applies. For undated references, the latest edition of the

35、 referenceddocument (including any amendments) applies.ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test methodISO 783:1999, Metallic materials Tensile testing at elevated temperatureISO 3183-1, Petroleum and natural gas industries Steel pipe for pipelines Technical delivery con

36、ditions Part 1: Pipes of requirement class AISO 3183-2, Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 2: Pipes of requirement class BISO 3183-3, Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 3: Pipe

37、s of requirement class CISO 6892:1998, Metallic materials Tensile testing at ambient temperatureISO 9327, Steel forgings and rolled or forged bars for pressure purposes Technical delivery conditionsISO 13623, Petroleum and natural gas industries Pipeline transportation systemsISO 13679:2002, Petrole

38、um and natural gas industries Procedures for testing casing and tubingconnectionsEN ISO 21329:2004(E)8EN 10213, Technical delivery conditions for steel castings for pressure purposesEN 10222-1, Steel forgings for pressure purposes Part 1: General requirements for open die forgingsASTM A 3701), Stand

39、ard Test Methods and Definitions for Mechanical Testing of Steel ProductsASTM A 487/A 487M, Standard Specification for Steel Castings Suitable for Pressure ServiceASTM A 694/A 694M, Standard Specification for Carbon and Alloy Steel Forgings for Pipe Flanges, Fittings,Valves, and Parts for High-Press

40、ure Transmission Service3 Terms and definitionsFor the purposes of this International Standard, the following terms and definitions apply.3.1actual yield strengthyield strength of material determined from specimens directly related to components used in construction ofthe test samples3.2application

41、levelservice loading envelope encompassing a group of pipeline and riser applications3.3batchgroup of items manufactured or machined under controlled conditions to ensure consistent chemicalcomposition, processing and heat treatment such that the group can be considered as a single population3.4by a

42、greementunless otherwise indicated, agreement between the manufacturer and purchaser at the time of enquiry andorderNOTE Adapted from ISO 3183-2:1996.3.5connectormechanical device used to connect adjacent components in the pipeline3.6gallinglocalized damage to material surfaces resulting from contac

43、t conditionsNOTE Galling can be caused by cold welding of contacting material surfaces followed by tearing of the weld duringfurther sliding or rotation.3.7heat, nounbatch of steel prepared in one steel-making operationISO 15590-1:20011) American Society for Testing and Materials, 100 Barr Harbor Dr

44、ive, West Conshohocken, PA 19428-2959, USAEN ISO 21329:2004(E)93.8linerinternal layer of a material different to that of the pipe bodyNOTE The liner material may be, for example, plastic or non-ferrous.3.9load envelopelimit of loads (axial, pressure, torsion, bending, fatigue and temperature) within

45、 which a connector operatesduring service or is tested3.10manufacturerorganization responsible for the design and manufacture of the equipmentNOTE 1 The manufacturer is not necessarily the vendor.NOTE 2 Adapted from ISO 13707:2000.3.11operational restrained testsimulation of the loads due to operati

46、onal cycling on a section of pipeline that is fully axially constrained3.12operational unrestrained testsimulation of the loads due to operational cycling on a section of pipeline or riser that is not axially constrainedand may have axial tension due to self-weight or externally applied tension3.13p

47、ipelinethose facilities through which fluids are conveyed, including pipe, pig traps, components and appurtenancesup to and including the isolating valvesISO 13623:20003.14purchaserindividual or organization that issues the order and specification to the vendorNOTE The purchaser may be the owner or

48、the owners agent.ISO 13707:20003.15reverse torqueZtorque applied during tests to simulate loads that might cause the connector to rotate or unscrew, if applicable3.16riserthat part of an offshore pipeline, including subsea spool pieces, which extends from the seabed to the pipelinetermination on an

49、offshore installationISO 13623:20003.17sealbarrier that resists the passage of fluidsISO 13678:2000EN ISO 21329:2004(E)103.18multiple sealssealing system that consists of more than one independent barrier and of which each barrier forms a sealitself3.19specified minimum yield strengthminimum yield strength required by the specification or standard under which the material is purchasedISO 13623:20003.20test sampleassembly of a connector and two pieces of pipe specifically for testing4 Symbols and a