DIN EN ISO 24431-2017 Gas cylinders - Seamless welded and composite cylinders for compressed and liquefied gases (excluding acetylene) - Inspection at time of filling (ISO 24431 20.pdf

1、July 2017 English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.020.35!%h?t“2692881www.din.deDIN

2、 EN ISO 24431Gas cylinders Seamless, welded and composite cylinders for compressed and liquefied gases (excluding acetylene) Inspection at time of filling (ISO 24431:2016);English version EN ISO 24431:2016,English translation of DIN EN ISO 24431:2017-07Gasflaschen Nahtlose, geschweite und CompositeF

3、laschen fr verdichtete und verflssigte Gase (ausgenommen Acetylen) Inspektion zum Zeitpunkt des Fllens (ISO 24431:2016);Englische Fassung EN ISO 24431:2016,Englische bersetzung von DIN EN ISO 24431:2017-07Bouteilles gaz Bouteilles gaz comprims et liqufis ( lexception de lactylne) sans soudure, soude

4、s et composites Contrle au moment du remplissage (ISO 24431:2016);Version anglaise EN ISO 24431:2016,Traduction anglaise de DIN EN ISO 24431:2017-07SupersedesDIN EN 13365:200511www.beuth.deDocument comprises 23 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original sh

5、all be considered authoritative.07.17 DIN EN ISO 24431:2017-07 2 A comma is used as the decimal marker. National foreword This document (EN ISO 24431:2016) has been prepared by Technical Committee ISO/TC 58 “Gas cylinders” in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylind

6、ers” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was DIN-Normenausschuss Druckgasanlagen (DIN Standards Committee Pressurized Gas Installations), Working Committee NA 016-00-03 AA “Transportable gas cylinders and equipment; National mirror committee to

7、 CEN/TC 23 and ISO/TC 58”. This standard is intended to be referenced within the context of the European Agreement on the International Carriage of Dangerous Goods by Road (RID/ADR/ADN). Before applying this standard, users of this standard are to verify whether the provisions of other laws and regu

8、lations have been met, particularly those regarding occupational safety and health. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 7225 DIN EN ISO 7225 ISO 10286 DIN EN ISO 10286 ISO 11114-1 DIN EN ISO 11114-1 ISO 11114-2 DIN EN ISO 11

9、114-2 ISO 11623 DIN EN ISO 11623 ISO 13769 DIN EN ISO 13769 ISO 15996 DIN EN ISO 15996 ISO 25760 DIN EN ISO 25760 ISO 80000-4 DIN EN ISO 80000-4 Amendments This standard differs from DIN EN 13365:2005-11 as follows: a) the standard has been editorially revised and includes additional provisions for

10、the inspection before, during and after filling of composite cylinders (Types 2 to 5 inclusive); b) informative Annex B “Example of a procedure to establish a correct tare” has been included. Previous editions DIN EN 13365: 2002-06, 2005-11 DIN EN ISO 24431:2017-07 3 National Annex NA (informative)

11、Bibliography DIN EN ISO 7225, Gas cylinders Precautionary labels DIN EN ISO 10286, Gas cylinders Terminology DIN EN ISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials DIN EN ISO 11114-2, Gas cylinders Compatibility of cylinder and va

12、lve materials with gas contents Part 2: Non-metallic materials DIN EN ISO 11623, Gas cylinders Composite construction Periodic inspection and testing DIN EN ISO 13769, Gas cylinders Stamp marking DIN EN ISO 15996, Gas cylinders Residual pressure valves General requirements and type testing DIN EN IS

13、O 25760, Gas cylinders Operational procedures for the safe removal of valves from gas cylinders DIN EN ISO 80000-4, Quantities and units Part 4: Mechanics DIN EN ISO 24431:2017-07 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 24431 November 2016 ICS 23.0

14、20.35 English Version Gas cylinders - Seamless, welded and composite cylinders for compressed and liquefied gases (excluding acetylene) -Inspection at time of filling (ISO 24431:2016) Bouteilles gaz - Bouteilles gaz comprims et liqufis ( lexception de lactylne) sans soudure, soudes et composites - C

15、ontrle au moment du remplissage (ISO 24431:2016) Gasflaschen - Nahtlose, geschweite und Composite-Flaschen fr verdichtete und verflssigte Gase (ausgenommen Acetylen) - Inspektion zum Zeitpunkt des Fllens (ISO 24431:2016) This European Standard was approved by CEN on 13 September 2016. CEN members ar

16、e bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to

17、the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Ce

18、ntre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithua

19、nia, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-10

20、00 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 24431:2016 EEuropeanf oreword 3Introduction 51 Scope .62 Normative references 63 Terms and definitions .64 Identification of cylinder owner 95 Filling inspection

21、.105.1 General 105.2 Verification of serviceable condition of individual cylinders before filling . 105.2.1 General criteria . 105.2.2 Exterior condition 105.2.3 Interior condition . 125.2.4 Cylinder tare . 125.2.5 Calculation of weight of gas to be filled into the cylinder 135.2.6 Provisions for vi

22、sually inspecting cylinders fitted with coverings 135.2.7 Verification of the integrity of permanent attachments . 145.2.8 Verification of valve integrity and suitability . 145.2.9 Provisions for palletized cylinders 155.2.10 Rejected cylinders 155.3 Verification during filling 155.4 Verification af

23、ter filling . 155.4.1 General. 155.4.2 Verification of gas tightness 155.4.3 Verification of correct filling pressure .165.4.4 Verification of correct filling weight 165.4.5 Verification of valve protection 165.4.6 Verification of correct product labelling 166 Cylinders rejected for filling 16Annex

24、A (informative) Residual pressure check .17Annex B (informative) Example of a procedure to establish a correct tare 18Bibliography .19Contents PageDIN EN ISO 24431:2017-07 EN ISO 24431:2016 (E) 2Foreword .4European foreword This document (EN ISO 24431:2016) has been prepared by Technical Committee I

25、SO/TC 58 “Gas cylinders” in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by

26、May 2017, and conflicting national standards shall be withdrawn at the latest by May 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rig

27、hts. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Aust

28、ria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swede

29、n, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 24431:2016 has been approved by CEN as EN ISO 24431:2016 without any modification. DIN EN ISO 24431:2017-07 EN ISO 24431:2016 (E) 3 ForewordISO (the International Organization for Standardization) is a worldwide federa

30、tion of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committ

31、ee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and t

32、hose intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2

33、 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the d

34、ocument will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms a

35、nd expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 58, Gas cy

36、linders, Subcommittee SC 4, Operational requirements for gas cylinders.This second edition cancels and replaces the first edition (ISO 24431:2006), which has been technically revised with the following changes. This edition has been restructured and includes additional provisions for the inspection

37、before, during and after filling of composite cylinders (Types 2 to 5 inclusive).DIN EN ISO 24431:2017-07 EN ISO 24431:2016 (E) 4 IntroductionThis International Standard covers requirements that reflect current practice and experience.Each transportable gas cylinder is inspected at the time of filli

38、ng in order to establish that it has no defects which render it unsafe for filling or continued use, it can be identified and complies with the relevant requirements with regard to marking (e.g. within test period, labelling, colour coding and completeness of its accessories), and its valve function

39、s satisfactorily.The cylinder filling inspection is carried out exclusively by persons who have the appropriate training and competencies, so as to ensure that each cylinder is safe for continued use.Guidance and requirements provided in this International Standard allow fillers to determine when cy

40、linders should be rejected for filling. This International Standard is intended to be used as a basis for developing specific operating procedures for a filling operation.CAUTION Some of the tests specified in this International Standard involve the use of processes which could lead to a hazardous s

41、ituation.This International Standard is intended to be used under a variety of national regulatory regimes, but has been written so that it is suitable for the application of the UN Model Regulations.1Attention is drawn to requirements in the relevant national regulations of the country (countries)

42、where the cylinders are intended to be used that might override the requirements given in this International Standard. Where there is any conflict between this International Standard and any applicable regulation, the regulation always takes precedence.In International Standards, weight is equivalen

43、t to a force, expressed in Newtons. However, in common parlance (as used in terms defined in this International Standard), the word “weight” continues to be used to mean “mass”, although this practice is deprecated (see ISO 80000-4).DIN EN ISO 24431:2017-07 EN ISO 24431:2016 (E) 5 1 ScopeThis Intern

44、ational Standard specifies the inspection requirements at the time of filling, and applies to seamless or welded transportable gas cylinders made of steel or aluminium-alloy (Type 1), and for composite transportable gas cylinders (Types 2 to 5 inclusive) for liquefied or compressed gases of a water

45、capacity up to 150 l. It may be applicable to cylinders and tubes with a water capacity between 150 l and 450 l, provided they are inspected and filled as individual cylinders and tubes.This International Standard does not apply to acetylene cylinders, bundles of cylinders, tubes, multiple-element g

46、as container (MEGCs) or battery vehicles.This International Standard may also be applicable to LPG. For specific LPG applications, refer to ISO 10691.For cylinders manifolded in bundles, refer to ISO 11755.2 Normative referencesThe following documents, in whole or in part, are normatively referenced

47、 in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 6406, Gas cylinders Seamless steel gas cylinders Periodic inspection and tes

48、tingISO 7225, Gas cylinders Precautionary labelsISO 10460, Gas cylinders Welded carbon-steel gas cylinders Periodic inspection and testingISO 10461, Gas cylinders Seamless aluminium-alloy gas cylinders Periodic inspection and testingISO 11623, Gas cylinders Composite construction Periodic inspection and testingISO 13769, Gas cylinders Stamp markingISO 25760, Gas cylinders Operational procedures for the safe removal of valves from gas cylinders3 Terms and defin