DIN ISO 18436-2-2014 Condition monitoring and diagnostics of machines - Requirements for qualification and assessment of personnel - Part 2 Vibration condition monitoring and diagn.pdf

1、November 2014Translation by DIN-Sprachendienst.English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 25.020; 03.100.30; 17.160!%-“2270210www.din.deDDIN ISO 18436-2Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 2: Vibration condition monitoring and diagnostics(ISO 18436-2:2014),English translation of DIN ISO 18436-2:2014-11Zustandsb

3、erwachung und -diagnostik von Maschinen Anforderungen an die Qualifizierung und Bewertung von Personal Teil 2: Schwingungszustandsberwachung und -diagnostik (ISO 18436-2:2014),Englische bersetzung von DIN ISO 18436-2:2014-11Surveillance et diagnostic dtat des machines Exigences relatives la qualific

4、ation et lvaluation du personnel Partie 2: Surveillance des vibrations et diagnostic dtat des machines(ISO 18436-2:2014),Traduction anglaise de DIN ISO 18436-2:2014-11www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 43 pages11.14 A comma

5、 is used as the decimal marker. Contents Page National foreword . 3 National Annex NA (informative) Bibliography 5 Introduction . 7 1 Scope 8 2 Normative references . 8 3 Terms and definitions 8 4 Classification of personnel . 8 4.1 General 8 4.2 Category I 9 4.3 Category II . 9 4.4 Category III 10

6、4.5 Category IV 11 5 Eligibility 11 5.1 General 11 5.2 Education 11 5.3 Training 12 5.4 Experience . 12 6 Examination . 13 6.1 Content 13 6.2 Examination conduct 13 Annex A (normative) Training course requirements . 14 Annex B (normative) Applicable International Standards 41 Bibliography 43 2DIN IS

7、O 18436-2:2014-11National foreword The text of ISO 18436-2:2014 has been prepared by Technical Committee ISO/TC 108 “Mechanical vibration, shock and condition monitoring”,Subcommittee SC 5 “Condition monitoring and diagnostics of machine systems” (Secretariat: ANSI, USA). The responsible German body

8、 involved in its preparation was the Normenausschuss Akustik, Lrmminderung und Schwingungstechnik im DIN und VDI (Acoustics, Noise Control and Vibration Engineering Standards Committee in DIN and VDI), Working Committee NA 001-03-06-05 UA (NALS/VDI C 6.5) Schwingungsber-wachung. Attention is drawn t

9、o the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. In German, a differentiation is made between Qualifizierung: Process of demonstrating whether an entity activity or proce

10、ss, product, organization, or any combination thereof is capable of fulfilling specified requirements and Qualifikation: Demonstration of personal attributes, education, training and/or work expe-rience. Both terms in English are “Qualification”. ISO 18436 consists of the following parts under the g

11、eneral title Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel: Part 1: Requirements for assessment bodies and the assessment process Part 2: Vibration condition monitoring and diagnostics Part 3: Requirements for training bodies and the trai

12、ning process Part 4: Field lubricant analysis Part 5: Lubricant laboratory technician/analyst Part 6: Acoustic emission Part 7: Thermography Part 8: Ultrasound Part 9: Condition monitoring specialists*)*) In preparation.3DIN ISO 18436-2:2014-11The DIN Standards corresponding to the International Sta

13、ndards referred to in this document are as follows: ISO 1925 DIN ISO 1925 ISO 1940-1 DIN ISO 1940-1 ISO 2954 DIN ISO 2954 ISO 5348 DIN ISO 5348 standards series ISO 7919 standards series DIN ISO 7919 ISO 8528-9 DIN ISO 8528-9standards series ISO 10816 standards series DIN ISO 10816 ISO 10817-1 DIN I

14、SO 10817-1ISO 11342 DIN ISO 11342 ISO 13372 DIN ISO 17359 Supplement 1 standards series ISO 13373 standards series DIN ISO 13373 ISO 17359 DIN ISO 17359 ISO 18436-1 DIN ISO 18436-1ISO 18436-3 DIN ISO 18436-3 ISO 19499 DIN ISO 19499 ISO 21940-13 DIN ISO 21940-13ISO 21940-14 DIN ISO 21940-14ISO 21940-

15、32 DIN ISO 21940-324DIN ISO 18436-2:2014-11National Annex NA (informative) Bibliography DIN ISO 1925, Mechanical vibration Balancing Vocabulary DIN ISO 1940-1, Mechanical vibration Balance quality requirements for rotors in a constant (rigid) state Part 1: Specification and verification of balance t

16、olerances DIN ISO 2954, Mechanical vibration of rotating and reciprocating machinery Requirements for instruments for measuring vibration severity DIN ISO 5348, Mechanical vibration and shock Mechanical mounting of accelerometers DIN ISO 7919-1, Mechanical vibration of non-reciprocating machines Mea

17、surements on rotating shafts and evaluation Part 1: General guidelines DIN ISO 7919-2, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating speeds of 1 500 min1, 1 800 min1

18、, 3 000 min1and 3 600 min1DIN ISO 7919-3, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 3: Coupled industrial machines DIN ISO 7919-4, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 4: Gas turbine sets

19、 with fluid-film bearings DIN ISO 7919-5, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 5: Machine sets in hydraulic power generating and pumping plants DIN ISO 8528-9, Reciprocating internal combustion engines driven alternating current generating s

20、ets Part 9: Measurement and evaluation of mechanical vibrations DIN ISO 10816-1, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 1: General guidelines DIN ISO 10816-2, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating

21、 parts Part 2: Land-based steam turbines and generators in excess of 50 MW with normal operating speeds of 1 500 min1, 1 800 min1, 3 000 min1and 3 600 min1DIN ISO 10816-3, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 3: Industrial machines with nomi

22、nal power above 15 kW and nominal speeds between 120 min1and 15 000 min1when measured in situ DIN ISO 10816-4, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 4: Gas turbine sets with fluid-film bearings DIN ISO 10816-6, Mechanical vibration Evaluation

23、 of machine vibration by measurements on non-rotating parts Part 6: Reciprocating machines with power ratings above 100 kW DIN ISO 10816-7, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 7: Rotodynamic pumps for industrial applications, including meas

24、urements on rotating shafts 5DIN ISO 18436-2:2014-11DIN ISO 10816-8, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 8: Reciprocating compressor systems*)DIN ISO 10816-21, Mechanical vibration Evaluation of machine vibration by measurements on non-rota

25、ting parts Part 21: Horizontal axis wind turbines with gearbox*)DIN ISO 10817-1, Rotating shaft vibration measuring systems Part 1: Relative and absolute sensing of radial vibration DIN ISO 11342, Mechanical vibration Methods and criteria for the mechanical balancing of flexible rotors DIN ISO 13373

26、-1, Condition monitoring and diagnostics of machines Vibration condition monitoring Part 1: General procedures DIN ISO 13373-2, Condition monitoring and diagnostics of machines Vibration condition monitoring Part 2: Processing, analysis and presentation of vibration data DIN ISO 17359, Condition mon

27、itoring and diagnostics of machines General guidelines DIN ISO 17359 Supplement 1, Condition monitoring and diagnostics of machines Supplement 1: Explana-tions of technical terms DIN ISO 18436-1, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of person

28、nel Part 1: Requirements for assessment bodies and the assessment process DIN ISO 18436-3, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 3: Requirements for training bodies and the training process DIN ISO 19499, Mechanical vibration

29、 Balancing Guidance on the use and application of balancing standards DIN ISO 21940-13, Mechanical vibration Rotor balancing Part 13: Criteria and safeguards for the in-situ balancing of medium and large rotors DIN ISO 21940-14, Mechanical vibration Rotor balancing Part 14: Procedures for assessing

30、balance errors DIN ISO 21940-32, Mechanical vibration Rotor balancing Part 32: Shaft and fitment key convention; ISO 10816-5, Mechanical vibration Evaluation of machine vibration by measurements on non-rotating parts Part 5: Machine sets in hydraulic power generating and pumping plants Kolerus, J.,

31、Wassermann, J. Zustandsberwachung von Maschinen (Condition monitoring of machines). Lehr- und Arbeitsbuch fr den Praktiker, with DVD-ROM. Edition expertsoft Bd. 79, expert-verlag, Renningen, 6. Aufl. 2014 *) Draft stage6DIN ISO 18436-2:2014-11Condition monitoring and diagnostics of machines Requirem

32、ents for qualification and assessment of personnel Part 2: Vibration condition monitoring and diagnostics IntroductionNon-intrusive technologies used in condition monitoring and fault diagnosis include vibration, infrared thermography, oil and wear debris analysis, acoustic and ultrasonic analysis,

33、and electric signature analysis.Those in manufacturing industry who have diligently and consistently applied these techniques have experienced a return on investment far exceeding their expectations. However, the effectiveness of these programmes depends on the capabilities of individuals who perfor

34、m the measurements and analyse the data.A programme, specified in this part of ISO 18436, has been developed to train and assess the competence of personnel whose duties require the appropriate theoretical and practical knowledge and relevant experience in VA for machinery condition monitoring and d

35、iagnostics.This part of ISO 18436 defines the requirements against which personnel associated with vibration measurement and analysis for machinery condition monitoring and diagnostics are to be assessed, and the methods of assessing such personnel. Applicants should be aware that employers and cust

36、omers are likely to have the greatest confidence in those vibration analysts certified by accredited bodies. Alternately, applicants can choose to seek recognition from other party assessment bodies which may provide the next lower level of confidence. Lastly, applicants may rely upon their own self

37、-assessment and declaration of competence but in doing so they should be aware that employers and customers are likely to have the least confidence in this option.7DIN ISO 18436-2:2014-111 ScopeThis part of ISO 18436 specifies requirements for the training, relevant experience, and examination of pe

38、rsonnel performing condition monitoring and diagnostics of machines using vibration analysis (VA).A certificate or declaration of conformity to the requirements of this part of ISO 18436 in accordance with ISO 18436-1, provides recognition and evidence that individuals are able to perform vibration

39、measurements and analysis for machinery condition monitoring and diagnostics using a range of vibration measurement equipment.This part of ISO 18436 specifies a four-category classification programme that is based on the technical areas delineated herein.2 Normative referencesThe following documents

40、, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 1925, Mechanical vibration

41、Balancing VocabularyISO 2041, Mechanical vibration, shock and condition monitoring VocabularyISO 13372, Condition monitoring and diagnostics of machines VocabularyISO 18436-1, Condition monitoring and diagnostics of machines Requirements for qualification and assessment of personnel Part 1: Requirem

42、ents for assessment bodies and the assessment process3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 1925, ISO 2041, ISO 13372, , and ISO 18436-1 apply.4 Classification of personnel4.1 GeneralDepending upon their competence in VA, individuals meeting

43、the requirements of this part of ISO 18436 shall be classified in one of four categories (4.2 to 4.5). They shall have demonstrated competence appropriate to their classification category as indicated in Annex A, in the concepts of machine condition monitoring using VA.The classification of individu

44、als at all categories shall be subject to the scope and any limitations of the award issued by the assessing body. Authority to work shall be limited or specified by the employer or 8DIN ISO 18436-2:2014-11client. Individuals shall provide recommendations based on the limits of their training and ex

45、perience. This declaration shall not allow a practitioner to make recommendations or give advice that may affect plant design, safety or operation without discussion with, and approval from, the appropriate plant specialist, manager or operator. The limits of the practitioner are specified in this c

46、lause whereas the limits of liability shall be agreed between the practitioner and their employer or client.The classification category of the practitioner and any requirements for additional knowledge to work with specific equipment shall be subject to agreement between the customer and service sup

47、plier. This qualification shall provide the practitioner with sufficient knowledge to be able to make measurements and interpret data as appropriate for their category. In addition, the applicability of the qualification to a particular specialized machine type or types should be verified by the cli

48、ent through reference to the previous experience and training of the practitioner. It is recognized that different industrial applications require knowledge of varying aspects of VA. Using supporting documented evidence, the supplier of the VA service shall be able to demonstrate to the employer or

49、client, that staff carrying out work has the appropriate machine knowledge and experience.Where an individual has specialized knowledge in a particular concept of VA or in specific types of machinery, they may be capable, when approved by the client or employer, of working beyond their qualification classification category. The