DIN ISO 3089-2010 Machine tools - Test conditions for self-centring manually-operated chucks with one-piece jaws (ISO 3089 2005)《机床 单爪自动定心手动卡盘的试验条件(ISO 3089-2005)》.pdf

1、November 2010 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 25.060.20!$l(x“1730585www.din.deDDIN ISO 3089Machine tools Test conditions for self-centring, manually-operated chucks withone-piece jaws (ISO 3089:2005)English translation of DIN ISO 3089:2010-11Werkzeugmaschinen Prfbedingungen fr zentrierende, handbettigte Drehfutter mit einteiligen Spannbacken

3、(ISO 3089:2005)Englische bersetzung von DIN ISO 3089:2010-11Machines-outils Conditions dessai pour mandrins serrage concentrique et commande manuelle avecmors monobloc (ISO 3089:2005)Traduction anglaise de DIN ISO 3089:2010-11Partially supersedesDIN 6386-1:1977-05www.beuth.deDocument comprises pages

4、In case of doubt, the German-language original shall be considered authoritative.1510.10 DIN ISO 3089:2010-11 A comma is used as the decimal marker. Contents Page National foreword .3 National Annex NA (informative) Bibliography.3 1 Scope 4 2 Normative references 4 3 Preliminary remarks.4 4 Accuracy

5、 classes .4 5 Geometric tests4 5.1 Master pinion4 5.2 Input torque4 5.3 Test mandrels.5 5.4 Test rings5 5.4.1 General5 5.4.2 Accuracy of the test rings for external jaws .5 5.4.3 Accuracy of the test rings for internal jaws 5 5.5 Spindle or face plate accuracy .5 5.6 Chuck accuracy8 Bibliography 15

6、2 DIN ISO 3089:2010-11 National foreword This standard has been prepared by Technical Committee ISO/TC 39 “Machine tools”, Subcommittee SC 8 The responsible German body involved in its preparation was the Normenausschuss Werkzeuge und Spannzeuge (Tools and Clamping Devices Standards Committee), Work

7、ing Committee NA 121-02-07 AA Drehmaschinenspannzeuge und Zubehr. This third edition cancels and replaces the second edition (ISO 3089:1991), which has been technically revised. DIN ISO 3089:2010-11 partially replaces the test conditions specified in DIN 6386-1:1977-05. Attention is drawn to the pos

8、sibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 230-1 DIN ISO 230-

9、1 ISO 1101 DIN EN ISO 1101 Amendments This standard differs from DIN 6386-1:1977-05 as follows: a) the test conditions have been partially replaced; b) new tests have been included for nominal chuck diameters d1up to 800 mm with tolerances. Previous editions DIN 6386-1: 1977-05 National Annex NA (in

10、formative) Bibliography DIN EN ISO 1101, Geometrical Product Specifications (GPS) Geometrical tolerancing Tolerances of form, orientation, location and run-out DIN ISO 230-1, Machine tools Test code for machine tools Part 1: Geometric accuracy of machines operating under no-load or finishing conditi

11、ons 3 “Work holding spindles and chucks”. Machine tools Test conditions for self-centring, manually-operated chucks with one-piece jaws 1 Scope This International Standard specifies, with reference to ISO 230-1, the geometric tests and corresponding tolerances for self-centring, manually-operated ch

12、ucks for machine tools with more than two jaws. This type of chuck has jaws known as “one-piece hard jaws”, the relatively large stroke of which allows quick adaptation to the most varied sizes of workpieces without dismounting. This International Standard deals only with the inspections of rotation

13、al accuracy of the chuck, the straightening and the centring of workpieces. It is not applicable to other dynamic quantities, such as measurement of counterbalancing or measurements gripping powers. 2 Normative references The following referenced documents are indispensable for the application of th

14、is document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 230-1:1996, Test code for machine tools Part 1: Geometric accuracy of machines operating under no-load or finishing conditi

15、ons 3 Preliminary remarks All dimensions and tolerances in this International Standard are expressed in millimetres. 4 Accuracy classes Unlike the previous edition, this International Standard specifies only one accuracy class. 5 Geometric tests 5.1 Master pinion Tightening of the chuck on the test

16、mandrels (test G3) or on the test rings (test G4 to G7) shall be carried out using the master pinion only. The master pinion is a pinion nominated as the reference pinion. 5.2 Input torque For geometric tests, the input torque shall be the same approximately 67 % of maximum input torque as specified

17、 by the manufacturer. 4 DIN ISO 3089:2010-11 5.3 Test mandrels The test mandrels shall be manufactured from solid steel and hardened to avoid damage to external surface due to the gripping force of the chuck. The accuracy of test mandrels used shall be as specified in ISO 230-1:1996, A.3, for test m

18、andrels of similar diameters. 5.4 Test rings 5.4.1 General Test rings/discs shall be manufactured from solid steel and hardened to avoid damage to the active surfaces due to the gripping force of the chuck. In order to minimize the effects of possible distortions of the test ring, it is recommended

19、that readings be taken next to the jaws. 5.4.2 Accuracy of the test rings for external jaws The accuracy of test rings/discs for external jaws should satisfy the values listed in Table 1. Table 1 Test rings for external jaws d2a b c e u 200 0,003 0,003 0,003 0,003 200 u 400 0,005 0,005 0,005 0,005 5

20、.4.3 Accuracy of the test rings for internal jaws The accuracy of test rings for internal jaws should satisfy the values listed in Table 2. Table 2 Test rings for internal jaws d3f g h k u 125 0,003 0,003 0,003 0,003 125 u 315 0,005 0,005 0,005 0,005 5.5 Spindle or face plate accuracy Since all the

21、geometric tests to be carried out involve the chuck rotation, the chuck should be mounted on a test spindle either directly or by means of a face plate. The radial run-out on the outside diameter of the test spindle or face plate and the camming at any point on its face shall have been previously ch

22、ecked as described by G01 and G02. 5 DIN ISO 3089:2010-11 G01Object Checking of radial run-out of the spindle nose or face plate. Diagram Tolerance 0,005 Measured deviation Measuring instruments Dial gauge. References to ISO 230-1:1996 and observations 5.611.4 and 5.612.2 In the case of tapered spin

23、dle nose, the stylus of the dial gauge shall be set normal to the surface to be checked. 6 DIN ISO 3089:2010-11 G02Object Checking of camming of the spindle nose or face plate. Diagram Tolerance 0,005 Measured deviation Measuring instruments Dial gauge. References to ISO 230-1:1996 and observations

24、5.6.3 7 DIN ISO 3089:2010-11 5.6 Chuck accuracy G1 Object Checking of radial run-out of the outside diameter. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,02 125 d1 nomu 200 0,03 200 d1 nomu 315 0,04 315 d1 nomu 500 0,05 500 d1 nomu 800 0,06 Measured de

25、viation For d1 nom= : Measuring instruments Dial gauge. NOTE Two measurements are possible: a) the chuck is mounted on a spindle, or b) with a measuring machine. The results of both measurements may differ depending on the tolerances of spindle noses and chucks References to ISO 230-1 and observatio

26、ns 8 DIN ISO 3089:2010-11 G2 Object Checking of camming of the chuck face. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,02 125 d1 nomu 200 0,03 200 d1 nomu 315 0,04 315 d1 nomu 500 0,05 500 d1 nomu 800 0,06 Measured deviation For d1 nom= : Measuring ins

27、truments Dial gauge. NOTE Two measurements are possible: a) the chuck is mounted on a spindle, or b) with a measuring machine. The results of both measurements may differ depending on the tolerances of spindle noses and chucks References to ISO 230-1 and observations For the purpose of this test the

28、 dial gauge shall be placed on the largest possible diameter. 9 DIN ISO 3089:2010-11 G3 Object Checking of accuracy of grip on test mandrels. Diagram Nominal diameter of chuck d1 nomDistance of dial gauge from top of jaws l Tolerance x (full indicator movement) d1 nomu 125 50 0,04 125 d1 nomu 200 50

29、 0,06 200 d1 nomu 315 75 0,08 315 d1 nomu 500 100 0,10 500 d1 nomu 800 125 0,12 Measured deviation For d1 nom= : Measuring instruments Dial gauge. References to ISO 230-1 and observations The number of test mandrels to be used is four. The mandrels shall be of different diameters. The sizes of test

30、mandrel diameters to be used shall be proportionate to the scroll pitch so that various angular scroll positions differ from one test mandrel to another through an arc subtending an angle of approximately 90. The sizes of test mandrel diameters shall be smaller than the diameter at which the jaws ar

31、e bored. The contact of each jaw on the test mandrels shall be made gripping along the centre line of each jaw, it being understood that any increase in the number of contact points or in their width would upset the centring and make the test difficult to carry out. Test G3 shall be repeated not les

32、s than three times for each test mandrel to check the repeatability of gripping; each measured deviation shall fall within the quoted full indicator movement figure. In order to ensure the maximum stability of grip of the jaws on the test mandrels, the test mandrel diameter shall never be larger tha

33、n the bore diameter of the chuck. 10 DIN ISO 3089:2010-11 G4 Object Checking of accuracy of external grip on test rings: radial run-out. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,03 125 d1 nomu 200 0,05 200 d1 nomu 315 0,07 315 d1 nomu 500 0,09 500 d

34、1 nomu 800 0,11 Measured deviation For d1 nom= : Measuring instruments Dial gauge. References to ISO 230-1 and observations Each jaw step shall be tested. A single test ring should be used for each step. The external diameter of the test ring shall be larger than the diameter at which the steps of t

35、he jaws have been ground. N1)National footnote: In this third edition of ISO 3089:2005, it is erroneously indicated that the external diameter of the test ring shall be “larger”. The secretariat of ISO/TC 39/SC 8 has been informed about this error and will correct the text accordingly. N1)11 DIN ISO

36、 3089:2010-11 G5 Object Checking of accuracy of external grip on test rings: camming. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,03 125 d1 nomu 200 0,04 200 d1 nomu 315 0,05 315 d1 nomu 500 0,06 500 d1 nomu 800 0,07 Measured deviation For d1 nom= : Me

37、asuring instruments Dial gauge. References to ISO 230-1 and observations Each jaw step shall be tested. A single test ring should be used for each step. The external diameter of the test ring shall be smaller than the diameter at which the steps of the jaws have been ground. For the purpose of this

38、test the dial gauge shall be placed on the largest possible diameter. 12 DIN ISO 3089:2010-11 G6 Object Checking of accuracy of internal grip on test rings: radial run-out. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,03 125 d1 nomu 200 0,05 200 d1 nomu

39、 315 0,07 315 d1 nomu 500 0,09 500 d1 nomu 800 0,11 Measured deviation For d1 nom= : Measuring instruments Dial gauge. References to IOS 230-1 and observations Each jaw step shall be tested. A single test ring should be used for each step. The internal diameter of the test ring shall be larger than

40、the diameter at which the steps of the jaws have been ground. 13 DIN ISO 3089:2010-11 G7 Object Checking of accuracy of internal grip on test rings: camming. Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 0,03 125 d1 nomu 200 0,04 200 d1 nomu 315 0,05 315 d

41、1 nomu 500 0,06 500 d1 nomu 800 0,07 Measured deviation For d1 nom= : Measuring instruments Dial gauge. References to IOS 230-1 and observations Each jaw step shall be tested. A single test ring should be used for each step. The internal diameter of the test ring shall be larger than the diameter at

42、 which the steps of the jaws have been ground. The dial gauge shall be placed on the smallest possible diameter. 14 DIN ISO 3089:2010-11 Bibliography 1 ISO 1101, Geometrical Product Specifications (GPS) Geometrical tolerancing Tolerances of form, orientation, location and run-out 15 DIN ISO 3089:2010-11