DIN ISO 3442-1-2010 Machine tools - Dimensions and geometric tests for self-centring chucks with two-piece jaws - Part 1 Manually operated chucks with tongue and groove type jaws (.pdf

1、August 2010 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 25.060.20!$j+“1712908www.din.deDDIN ISO 3442-1Machine tools Dimensions and geometric tests for self-centring chucks with two-piecejaws Part 1: Manually operated chucks with tongue and groove type jaws(ISO 3442-1:2005)English translation of DIN ISO 3442-1:2010-08Werkzeugmaschinen Mae und geometrisch

3、e Prfungen fr zentrierende Drehfutter mit zweiteiligen Backen Teil 1: Handbettigte Futter mit Backen mit Kreuzversatz (ISO 3442-1:2005)Englische bersetzung von DIN ISO 3442-1:2010-08Machines-outils Dimensions et essais gomtriques pour mandrins serrage concentrique et morsrapports Partie 1: Mandrins

4、commande manuelle avec mors assemblage cruciforme par tenonet languette (ISO 3442-1:2005)Traduction anglaise de DIN ISO 3442-1:2010-08www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 14 pages07.10 DIN ISO 3442-1:2010-08 A comma is used a

5、s the decimal marker. Contents Page National foreword .2 National Annex NA (informative) Bibliography.3 1 Scope 4 2 Normative references 4 3 Preliminary remarks.4 3.1 Measurement units 4 3.2 Geometric tests4 4 Accuracy classes .4 5 Sizes for interchangeability 5 6 Geometric tests6 6.1 Spindle or fac

6、e plate accuracy .6 6.2 Geometric tests and relevant tolerances for manually operated chucks 9 Bibliography 14 National foreword This standard has been prepared by Technical Committee ISO/TC 39 “Machine tools”, Subcommittee SC 8 “Work holding spindles and chucks”. The responsible German body involve

7、d in its preparation was the Normenausschuss Werkzeuge und Spannzeuge (Tools and Clamping Devices Standards Committee), Working Committee NA 121-02-07 AA Drehmaschinenspannzeuge und Zubehr. DIN ISO 3442 consists of the following parts, under the general title Machine tools Dimensions and geometric t

8、ests for self-centring chucks with two-piece jaws: Part 1: Manually operated chucks with tongue and groove type jaws Part 2: Power-operated chucks with tongue and groove type jaws Part 3: Power-operated chucks with serrated jaws Attention is drawn to the possibility that some of the elements of this

9、 document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 230-1 DIN ISO 230-1 ISO 1101 DIN EN ISO 1101 2 DIN ISO 3442-

10、1:2010-08 National Annex NA (informative) Bibliography DIN EN ISO 1101, Geometrical Product Specifications (GPS) Geometrical tolerancing Tolerances of form, orientation, location and run-out DIN ISO 230-1, Machine tools Test code for machine tools Part 1: Geometric accuracy of machines operating und

11、er no-load or finishing conditions 3 1 Scope This part of ISO 3442 specifies the sizes for interchangeability of self-centring, manually operated chucks with two-piece jaws (tongue and groove type) and describes, by reference to ISO 230-1, the geometric tests for such chucks. It also specifies the t

12、olerances which apply to these tests. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendment

13、s) applies. ISO 230-1:1996, Test code for machine tools Part 1: Geometric accuracy of machines operating under no-load or finishing conditions 3 Preliminary remarks 3.1 Measurement units All dimensions and tolerances in this part of ISO 3442 are expressed in millimetres. 3.2 Geometric tests This par

14、t of ISO 3442 deals only with the verification of the rotational accuracy of the chuck and the positioning of the assembling elements of the top jaws. It does not apply to other dynamic considerations, such as measurement of lack of balance during rotation, balancing or measurement of gripping power

15、. The main purpose of these tests is to allow either top jaw mounting compatible with the machining accuracy of the chuck or precise setting for top jaws on the chuck after carrying out preliminary centring, straightening or locking operations on a jig separate from the machine. 4 Accuracy classes T

16、his part of ISO 3442 specifies only one accuracy class. Machine tools Dimensions and geometric tests for self-centring chucks with two-piece jaws Part 1: Manually operated chucks with tongue and groove type jaws 4 DIN ISO 3442-1:2010-08 5 Sizes for interchangeability The sizes for interchangeability

17、 of manually operated chucks are shown in Figure 1 and given in Table 1. aThreaded holes (see Table 1). Figure 1 Tongue and groove jaws 5 DIN ISO 3442-1:2010-08 Table 1 Dimensions of manually operated chucks Nominal diameter of chuck d1nom100 125 160 200 250 315 400 500 630 800 Type A A A A A B B C

18、D D d1 5 % 100 125 160 200 250 315 400 500 630 800 Base or master jaw d2M6 M8 M10 M10 M12 M12 M16 M20 M20 M20 e1 0,15 9,5 11,1 19 22,2 27 31,75 38,1 38,1 38,1 38,1 e2 38,1 38,1 38,1 h12,2 2,2 3 3 3 3 3 3 3 3 h3min. 4 4 5 5 5 5 8 8 8 8 l1h9 6,35 6,35 7,94 7,94 12,7 12,7 12,7 12,7 12,7 12,7 p13,2 3,2

19、4 4 4 4 7 7 7 7 p29 13 18 18 20 20 28 33 33 33 t1H8 7,94 7,94 12,675 12,675 19,025 19,025 19,025 19,025 19,025 19,025Top jaw h22,2 2,2 3 3 3 3 6 6 6 6 l2E9 6,35 6,35 7,94 7,94 12,7 12,7 12,7 12,7 12,7 12,7 p33,2 3,2 4 4 4 4 4 4 4 4 t2h8 7,94 7,94 12,675 12,675 19,025 19,025 19,025 19,025 19,025 19,0

20、256 Geometric tests 6.1 Spindle or face plate accuracy Since some of the geometric tests to be carried out involve chuck rotation, the chuck should be mounted on a test spindle, either directly or by means of a face plate. The radial run-out of the outer surface of the test spindle or face plate and

21、 camming at any point on its face shall have been previously checked as in G01 and G02. 6 DIN ISO 3442-1:2010-08 Object Checking radial run-out of spindle nose or face plate. G01 Diagram Tolerance 0,005 Measured deviation Measurement instruments Dial gauge. References to ISO 230-1:1996 and observati

22、ons 5.611.4 and 5.612.2 In the case of a tapered spindle nose, the stylus of the dial gauge shall be set normal to the surface which is to be checked. 7 DIN ISO 3442-1:2010-08 Object Checking camming of spindle nose or face plate. G02 Diagram Tolerance 0,005 Measured deviation Measurement instrument

23、s Dial gauge. References to ISO 230-1:1996 and observations 5.63 8 DIN ISO 3442-1:2010-08 6.2 Geometric tests and relevant tolerances for manually operated chucks Object Checking radial run-out of outer surface. G1 Diagram aIdentification to be marked when the master jaws are not interchangeable. No

24、minal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 125 d1 nomu 200 200 d1 nomu 315 315 d1 nomu 500 500 d1 nomu 800 0,02 0,03 0,04 0,05 0,06 Measured deviation For d1 nom= : Measurement instruments Dial gauge. NOTE Two measurements are possible: a) with the chuck mounted

25、on a spindle or b) with a measuring machine. The results of the two measurements may differ depending on the tolerances on the spindle nose and the chuck. References to ISO 230-1 and observations For the purposes of this test, the chuck may be mounted on a test spindle, either directly or by means o

26、f a face plate. In this case, see 6.1. 9 DIN ISO 3442-1:2010-08 Object Checking camming of chuck face. G2 Diagram aIdentification to be marked when the master jaws are not interchangeable. Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 125 d1 nomu 200 200 d1 nomu 3

27、15 315 d1 nomu 500 500 d1 nomu 800 0,02 0,03 0,04 0,05 0,06 Measured deviation For d1 nom= : Measurement instruments Dial gauge. NOTE Two measurements are possible: a) with the chuck mounted on a spindle or b) with a measuring machine. The results of the two measurements may differ depending on the

28、tolerances on the spindle nose and the chuck. References to ISO 230-1 and observations 10 DIN ISO 3442-1:2010-08 Object Checking equidistance between outer surfaces of top jaw locating key slots. G3 Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 125 d1 nomu

29、 200 200 d1 nomu 315 315 d1 nomu 500 500 d1 nomu 800 0,12 0,16 0,20 0,25 0,32 Measured deviation For d1 nom= : Measurement instruments Dial gauge. References to ISO 230-1 and observations For the purposes of this test, the chuck may be mounted on a test spindle, either directly or by means of a face

30、 plate. In this case, see 6.1. This test shall be carried out with the chuck tightened and with the base or master jaws locked on a dummy piece. The value of the clamping force shall be as specified by the manufacturer. 11 DIN ISO 3442-1:2010-08 Object Checking deviation in dimension between top of

31、master jaws and mounting chuck face. G4 Diagram aIdentification to be marked when the master jaws are not interchangeable. Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 125 d1 nomu 200 200 d1 nomu 315 315 d1 nomu 500 500 d1 nomu 800 0,05 0,06 0,08 0,10 0,12 Measur

32、ed deviation For d1 nom= : Measurement instruments Dial gauge. References to ISO 230-1 and observations This test shall be carried out with the chuck tightened and with the base or master jaws locked on a dummy piece. The value of the clamping force shall be as specified by the manufacturer. 12 DIN

33、ISO 3442-1:2010-08 Object Checking permissible deviation between top jaw locating centre-line and parallel plane through centre-line of chuck. G5 Diagram Nominal diameter of chuck d1 nomTolerance x (full indicator movement) d1 nomu 125 125 d1 nomu 200 200 d1 nomu 315 315 d1 nomu 500 500 d1 nomu 800

34、0,12 0,16 0,20 0,25 0,32 Measured deviation For d1 nom= : Measurement instruments Dial gauge. References to ISO 230-1 and observations For the purposes of this test, the chuck may be mounted on a test spindle, either directly or by means of a face plate. In this case, see 6.1. The test shall be carr

35、ied out with the chuck tightened and with the base or master jaws locked on a dummy piece. The value of the clamping force shall be as specified by the manufacturer. 13 DIN ISO 3442-1:2010-08 Bibliography 1 ISO 1101, Geometrical Product Specifications (GPS) Geometrical tolerancing Tolerances of form, orientation, location and run-out 14 DIN ISO 3442-1:2010-08