DIN ISO 3547-1-2015 Plain bearings - Wrapped bushes - Part 1 Dimensions (ISO 3547-1 2006)《滑动轴承 卷制轴套 第1部分 尺寸(ISO 3547-1-2006)》.pdf

1、December 2015 English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 21.100.10!%JZ“2399355www.din.de

2、DIN ISO 3547-1Plain bearings Wrapped bushes Part 1: Dimensions (ISO 3547-1:2006),English translation of DIN ISO 3547-1:2015-12Gleitlager Gerollte Buchsen Teil 1: Mae (ISO 3547-1:2006),Englische bersetzung von DIN ISO 3547-1:2015-12Paliers lisses Bagues roules Partie 1: Dimensions (ISO 3547-1:2006),T

3、raduction anglaise de DIN ISO 3547-1:2015-12SupersedesDIN ISO 3547-1:2000-11www.beuth.deDocument comprises pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.1712.15A comma is used as the decimal marker. Contents Page National for

4、eword .3 National Annex NA (informative) Bibliography 41 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Symbols and units .6 5 Dimensions .6 6 Design .14 7 Example for calculation of inside diameter, Di.15 8 Designation 16 Bibliography 17 2 DIN ISO 3547-1:2015-12 National foreword Thi

5、s document (ISO 3547-1:2006) has been prepared by Technical Committee ISO/TC 123 “Plain bearings” (Secretariat: JISC, Japan), Subcommittee SC 3 “Dimensions, tolerances and construction details”. The responsible German body involved in its preparation was DIN-Normenausschuss Wlz- und Gleitlager (DIN

6、Standards Committee Rolling Bearings and Plain Bearings), Working Committee NA 118-02-03 AA Mae, Toleranzen und Konstruktion. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or

7、 all such patent rights. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3547-2 DIN ISO 3547-2 ISO 3547-4 DIN ISO 3547-4 ISO 4288 DIN EN ISO 4288 ISO 4378-1 DIN ISO 4378-1 ISO 13715 DIN ISO 13715 DIN ISO 3547 consists of the following p

8、arts, under the general title Plain bearings Wrapped bushes: Part 1: Dimensions Part 2: Test data for external and internal diameters Part 3: Lubrication holes, grooves and indentations Part 4: Materials Part 5: Checking the outside diameter Part 6: Checking the inside diameter Part 7: Measurement o

9、f wall thickness of thin-walled bushes Amendments This standard differs from DIN ISO 3547-1:2000-11 as follows: a) the standard has been technically and editorially revised. Previous editions DIN 1494-1: 1975-02, 1983-06 DIN ISO 3547-1: 2000-11 3DIN ISO 3547-1:2015-12 National Annex NA (informative)

10、 Bibliography DIN ISO 3547-2, Plain bearings Wrapped bushes Part 2: Test data for external and internal diameters DIN ISO 3547-4, Plain bearings Wrapped bushes Part 4: Materials DIN ISO 4378-1, Plain bearings Terms, definitions, classification and symbols Part 1: Design, bearing materials and their

11、properties DIN ISO 13715, Technical drawings Edges of undefined shape Vocabulary and indication on drawings DIN EN ISO 4288, Geometrical Product Specifications (GPS) Surface texture: Profile method Rules and procedures for the assessment of surface texture 4 DIN ISO 3547-1:2015-12 Plain bearings Wra

12、pped bushes Part 1: Dimensions 1 Scope This part of ISO 3547 specifies the dimensions and designations of cylindrical and flanged wrapped bushes made of solid and multi-layer bearing material for plain bearing applications. 2 Normative references The following referenced documents are indispensable

13、for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3547-2:2006, Plain bearings Wrapped bushes Part 2: Test data for outside and inside diameters ISO

14、3547-4, Plain bearings Wrapped bushes Part 4: Materials ISO 4378-1, Plain bearings Terms, definitions and classification Part 1: Design, bearing materials and their properties ISO 12301, Plain bearings Quality control techniques and inspection of geometrical and material quality characteristics ISO

15、13715, Technical drawings Edges of undefined shape Vocabulary and indication 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 4378-1 apply. 5DIN ISO 3547-1:2015-12 4 Symbols and units See Table 1. Table 1 Symbols and units Symbol Description Unit B Wi

16、dth of the bush mm CiInside chamfer mm CoOutside chamfer mm DiInside diameter of the bush mm Di, chInside diameter of the bush in the ring gauge mm DflFlange diameter mm DHHousing bore diameter mm DoOutside diameter of the bush mm DSShaft diameter mm dch, 1Diameter of the checking block or ring gaug

17、e mm r Flange radius mm Ra Surface roughness m s1Thickness of the backing layeramm s2Thickness of the bearing material layeramm s3Wall thicknessamm sflFlange thickness mm aFor bushes which are made of a single material s1= s3or s2= s3. 5 Dimensions See Figure 1 and Tables 2 to 4. The largest dimensi

18、on of the inside diameter of the bush in its pressed-in condition is obtained from the largest dimension of the bore in the housing minus twice the smallest dimension of the wall thickness, s3. The smallest dimension of the inside diameter of the bush in its pressed-in condition can be obtained from

19、 the smallest dimension of the bore in the housing minus twice the greatest dimension of the wall thickness, s3. This assumes that there is no expansion of the bore in the housing caused by pressing in the bush. In reality, the expansion depends on several factors, such as the stiffness of the housi

20、ng and the bush. An example of the calculation is given in Clause 7. The wall thickness limit deviation depends on whether or not there is a machining allowance in the bush bore and on the material type, as specified in ISO 3547-4. The preferred limit deviation series (A to E) is specified in Table

21、5. Instead of the wall thickness, the inside diameter, Di, ch, of the bush may be specified. Di, chis the inside diameter of the bush, when this is pressed into a ring gauge (Test C gauging in accordance with ISO 3547-2:2006, see also ISO 3547-6). 6 DIN ISO 3547-1:2015-12 For bushes which are suppli

22、ed with a machined bore (Series W), the limit deviations of the inside diameter of the bush, Di, ch, checked in a ring gauge, are given in Table 6. In no case shall wall thickness and inside diameter be given at the same time as the dimensions that are to be checked. The tolerance for the inside dia

23、meter, Di, ch, of the bush in the ring gauge is given in Table 6. The tolerance of the inside diameter of a bush pressed into a housing is found from the sum of the tolerance for, Di, ch, and the tolerance of the housing bore. As in the case of the calculation of the inside diameter from the wall th

24、ickness, it is assumed that there is no expansion of the housing bore. Dimensions for the outside diameter, Do, of the bush are given in Table 7. 7DIN ISO 3547-1:2015-12 Dimensions in millimetres Type C cylindrical bush Type F flanged bush Key 1 split aThickness of the bearing material layer: only v

25、alid as a basis for calculation in accordance with ISO 3547-2. bCimay be a chamfer or break edge, in accordance with ISO 13715. c0,2 mm min. for nominal wall thickness 0,5 mm. drmax= s3Figure 1 Cylindrical and flanged bush 8 DIN ISO 3547-1:2015-12 Table 2 Preferred nominal dimensions for inside diam

26、eter, Di, outside diameter, Do, wall thickness, s3, and bush width, B Dimensions in millimetres s3= 0,5 B DiDos33 4 5 6 8 10 12 2 3 0,5 a a 3 4 0,5 a a a 4 5 0,5 a a a 5 6 0,5 a a a 6 7 0,5 a a a a 8 9 0,5 a a a a 10 11 0,5 a a a s3= 0,75 B DiDos33 4 5 6 7 8 10 2 3,5 0,75 a a 3 4,5 0,75 a a a 4 5,5

27、0,75 a a a a s3= 1,0 B DiDos33 4 5 6 7 8 10 12 15 20 25 3 5 1,0 a a a a 4 6 1,0 a a a 6 8 1,0 a a a a a 7 9 1,0 a a a a 8 10 1,0 a a a a a a 9 11 1,0 a 10 12 1,0 a a a a a b b 12 14 1,0 a a a a a b b b 13 15 1,0 a b b 14 16 1,0 a a b b b 15 17 1,0 a a b b b 16 18 1,0 a a b b b 17 19 1,0 b b 18 20 1,

28、0 a b b b 9DIN ISO 3547-1:2015-12 Table 2 (continued) s3= 1,5 mm B DiDos38 10 12 15 20 25 30 40 8 11 1,5 b b 10 13 1,5 a a a a 12 15 1,5 b b b 13 16 1,5 b b b b 14 17 1,5 b b b b 15 18 1,5 a a a a a 16 19 1,5 a a a b a 18 21 1,5 a b b 20 23 1,5 a a b b b 22 25 1,5 a b b b 24 27 1,5 a b b b 25 28 1,5

29、 a b b b 28 31 1,5 b b b s3= 2 mm B DiDos315 20 25 30 40 50 60 70 80 28 32 2,0 a a a b b 30 34 2,0 a a a b b 32 36 2,0 a b b 35 39 2,0 a b b b 37 40 2,0 a b b 38 42 2,0 a b b 40 44 2,0 a b b b s3= 2,5 mm B DiDos320 25 30 40 50 60 70 80 100 115 45 50 2,5 a a b b 50 55 2,5 a a a b b b 55 60 2,5 a a b

30、b 60 65 2,5 a a b b c 65 70 2,5 a b c 70 75 2,5 a b c 75 80 2,5 b b c 80 85 2,5 b b c c 85 90 2,5 b b c c 10 DIN ISO 3547-1:2015-12 Table 2 (continued) B DiDos320 25 30 40 50 60 70 80 100 115 90 95 2,5 b b c 95 100 2,5 b c 100 105 2,5 b b c c 105 110 2,5 b c c 110 115 2,5 b c c 115 120 2,5 b b b c 1

31、20 125 2,5 b b c 125 130 2,5 b c 130 135 2,5 b c 135 140 2,5 b b c 140 145 2,5 b c 150 155 2,5 b b c 160 165 2,5 b b c 170 175 2,5 c 180 185 2,5 c 200 205 2,5 c 220 225 2,5 c 250 255 2,5 c 300 305 2,5 c Limit deviations for B: a 0,25 b 0,5 c 0,75 Bush widths B outside the tolerance ranges a, b or c

32、should be agreed between the manufacturer and user and stated after the nominal sizes in the standard designation. If it is necessary to use non-standard widths B, then these should be arranged to have an end figure of 2, 5 and 8 up to Di= 50 mm, and an end figure of 5 over Di= 50 mm. Check bush wid

33、th B in accordance with ISO 12301. 11DIN ISO 3547-1:2015-12 Table 3 Preferred nominal dimensions and limit deviations for wrapped flanged bushes Dimensions in millimetres DflB DiDos3nominal limit deviation Sflrmax 4 5,5 7 7,5 8 9 9,5 11,5 12 16 16,5 17 21,5 22 266 8 1 12 1 a a 8 10 1 15 1 a a a 10 1

34、2 1 18 1 a a a b 12 14 1 20 1 a a a b 14 16 1 22 1 a b 15 17 1 23 1 a a b 16 18 1 24 1 a b 18 20 1 26 0,50,8+1,05 0,80 1 a b b 20 23 1,5 30 1,5 a a b 25 28 1,5 35 1,6 1,3 1,5 a a b 30 34 2 42 10,8+2 a b 35 39 2 47 2 a b 40 44 2 52 2,1 1,8 2 a b 45 50 2,5 58 20,8+2,6 2,3 2,5 a b Limit deviations for

35、B: a 0,25 b 0,5 Table 4 Outside, Co, and inside, Ci, chamfers Dimensions in millimetres Wall thickness Chamfer s3CoCiNominal dimension machined rolled 0,5 0,2 0,1 0,050,300,75 0,5 0,3 0,5 0,3 0,10,41 0,6 0,4 0,6 0,4 0,10,61,5 0,6 0,4 0,6 0,4 0,10,72 1,2 0,4 1,0 0,4 0,10,72,5 1,8 0,6 1,2 0,4 0,21,0Fo

36、r bushes which have to be machined to size in the bush bore, Cishould be made correspondingly bigger. Comay be machined or rolled at the option of the manufacturer. Cimay be a chamfer or break edge in accordance with ISO 13715. 12 DIN ISO 3547-1:2015-12 Table 5 Nominal dimensions and limit deviation

37、s for wall thickness, s3Dimensions in millimetres Limit deviations for s3No machining allowance in bush bore Machining allowance in bush bore Nominal dimension Series A Series B Series D Series C Series E 0,5 00,01500,030 0,75 00,01500,020 0,250,15+ 1 00,0150,0050,020+0,0200,0450,250,15+0,110,07+1,5

38、 00,0150,0050,025+0,0250,0550,250,15+0,110,07+2 00,0150,0050,030+0,0300,0650,250,15+0,110,07+Dou 80 00,0200,0050,040+80 120 00,0300,0350,0850,0400,0850,300,15+0,140,07+Depending on the manufacturing process used, the back of bushes can show isolated slight depressions. The thickness of the walls sha

39、ll, therefore, be measured at places away from these depressions. Table 6 Series W Limit deviations for inside diameter, Di, ch, of bush in ring gauge in accordance with ISO 3547-2 Dimensions in millimetres Dinominal Limit deviations for Di, chu 10 0,0360+ 10 u 18 0,0430+ 18 u 30 0,0520+ 30 u 50 0,0

40、620+ 50 u 80 0,0740+ 80 u 120 0,0870+ 120 u 175 0,1000+The concentricity of the inside and outside diameters of the bush should be 0,05 mm, unless otherwise agreed. 13DIN ISO 3547-1:2015-12 Table 7 Dimensions and limit deviations for outside diameter, DoDimensions in millimetres Limit deviations for

41、 bushes made of Donominal steel, steel/backed material aluminium alloys, copper alloys, aluminium alloy backed material, copper alloy backed material u 10 0,0550,025+0,0750,045+ 10 u 18 0,0650,030+0,0800,050+ 18 u 30 0,0750,035+0,0950,055+ 30 u 50 0,0850,045+0,1100,065+ 50 u 80 0,1000,055+0,1250,075

42、+ 80 u 120 0,1200,070+0,1400,090+ 120 u 180 0,1700,100+0,1900,120+ 180 u 305 0,2550,125+0,2450,145+6 Design In its free state, a wrapped bush might not be perfectly cylindrical and its split can be open. After it has been pressed into its housing, in general, a wrapped bush is round and its split is

43、 closed. Wrapped bushes can be closed by an interlocked split. The design of the split is left at the discretion of the manufacturer. Wrapped bushes are supplied with or without a machining allowance in the bore. Bushes supplied with a machining allowance are finish-machined to the desired dimension

44、s by the customer after they have been pressed into their housings. Such bushes cannot be supplied in all materials. Wrapped bushes which comply with this part of ISO 3547 are supplied in the limit deviations series A to E, as specified in Table 5, and Series W, as specified in Table 6. Lubrication

45、holes, lubrication grooves or lubrication indents should preferably be designed such that they can be stamped or punched. Distortion caused by the wrapping operation is permissible. All edges and corners shall be free from loose burrs. Burrs which do not affect installation or function are permissib

46、le. ISO 3547-2:2006, Test B, does not stipulate any figure for outside diameter, Do. In order to obtain a sufficiently tight fit of the bush in the housing bore when using test B, experimentally determined gauge inside diameters are used. These depend on the method of manufacture and cannot therefor

47、e apply in every single case. Specification of a maximum and minimum pressing in force increases the safety of this test method. The details of test should be agreed for each individual case. The tolerance class of the housing bore diameter is given in Table 8. 14 DIN ISO 3547-1:2015-12 Table 8 Tole

48、rance class of the housing bore diameter, DHDimensions in millimetres DiNominal Tolerance class of housing bore DHu 4 H 6 4 u 75 H 7 75 H 7Selection of the tolerance class of the shaft will depend on the material type and application The recommended surface roughness of the housing bore is Ra 1,6 to 3,2 m and of the shaft Ra 0,2 to 0,4 m. Surface roughness values are given in accordance with Table 9. Table 9 Surface roughness, Ra, for bushes (in accordance