DIN ISO 6055-2013 Industrial trucks - Overhead guards - Specification and testing (ISO 6055 2004)《工业用货车 护顶架 规格和检测(ISO 6055-2004)》.pdf

1、October 2013 Translation by DIN-Sprachendienst.English price group 9No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 53.060!%)T5“2064918www.din.deDDIN ISO 6055Industrial trucks Overhead guards Specification and testing (ISO 6055:2004),English translation of DIN ISO 6055:2013-10Flurfrderzeuge Fahrerschutzdcher Einzelheiten und Prfung (ISO 6055:2004),Englische bersetzung von DIN ISO 6055:2013-10Chariots de manutent

3、ion Protge-conducteurs Spcifications et essais (ISO 6055:2004),Traduction anglaise de DIN ISO 6055:2013-10www.beuth.deDocument comprises 14 pagesIn case of doubt, the German-language original shall be considered authoritative.09.13 Contents Page1 Scope 42 Normative references 43 Requirements for hig

4、h lift rider trucks with lift height exceeding 1 800 mm . 43.1 Introduction . 43.2 General . 43.3 Dimensions 53.4 Testing 93.4.1 General 93.4.2 Dynamic test . 93.4.3 Impact drop test . 93.4.4 Operators legs and feet protection test . 103.5 Performance requirements . 104 Requirements for variable rea

5、ch trucks with operator position not protected by the boom . 124.1 Introduction . 124.2 General . 124.3 Dimensions 124.4 Testing 134.4.1 General 134.4.2 Falling objects test . 134.4.3 Overturning test . 134.5 Performance requirements . 13Bibliography . 14A comma is used as the decimal marker. Nation

6、al foreword . 32DIN ISO 6055:2013-10 National foreword This standard includes safety requirements. This document (ISO 6055:2004) has been prepared by Technical Committee ISO/TC 110/SC 2 “Safety of powered industrial trucks”. The responsible German body involved in its preparation was the Normenaussc

7、huss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-22-42 AA Sicherheit von Flurfrderzeugen of Section Frdertechnik. Representatives of manufacturers and users of industrial trucks, and of the employers liability insurance associations contributed to this standar

8、d. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN and/or DKE shall not be held responsible for identifying any or all such patent rights. The International Standards referred to in this document and taken over as European Sta

9、ndards have been published as the corresponding DIN EN ISO Standards with the same number. Where the International Standards and publications referred to are not also DIN ISO Standards with the same number, there are no national standards available. 3DIN ISO 6055:2013-10 Industrial trucks Overhead g

10、uards Specification and testing1ScopeThis International Standard specifies the requirements and testing of overhead guards, operators legs and feetprotection, roll-over protection system (ROPS) and falling-object protection system (FOPS) for any type of highlift, rider operated, powered industrial t

11、ruck with a lift height exceeding .2 Normative referencesThe following referenced documents are indispensable for the application of this document. For datedreferences, only the edition cited applies. For undated references, the latest edition of the referenced document(including any amendments) app

12、lies.ISO 3164, Earth-moving machinery Laboratory evaluations of protective structures Specifications fordeflection-limiting volumeISO 3449, Earth-moving machinery Falling-object protective structures Laboratory tests and performancerequirementsISO 3471, Earth-moving machinery Roll-over protective st

13、ructures Laboratory tests and performancerequirementsISO 3691, Powered industrial trucks Safety codeISO 5353, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index pointISO 13564-1, Powered industrial trucks Test methods for verification of visibility Part 1: Sit

14、-on and stand-on operator trucks and variable reach trucks3 Requirements for high lift rider trucks with lift height exceeding 1800mm3.1 IntroductionThis section applies to trucks fitted with masts and variable reach trucks where the operator position isprotected by the boom, i.e. the mast or boom p

15、revents the truck from tipping more than a nominal .3.2 General3.2.1 The overhead guard shall extend over the operator when in the normal operating position(s) as definedin ISO 3691 and when the operator is operating the controls as provided by the truck manufacturer. Foroverhead guards fixed to the

16、 mast, this also applies when the mast is inclined.The control levers in their neutral position, the pedals in their released condition and the steering wheel areconsidered protected if they do not project in the direction of the mast more than beyond the verticalprojection of the outline of the ove

17、rhead guard onto a horizontal plane; see Figure 1. Adjustable steering wheelsfor the driving mode shall be placed in the centre position. No account is taken of the parking brake lever in itsforemost position in relation to the mast.1 800 mm90150 mm4DIN ISO 6055:2013-10 Any part of the operators leg

18、s or feet, in the normal operating position, that project more than beyondthe front of the overhead guard when vertically projected onto a horizontal plane, shall be protected by astructure. The test procedure for the structure is described in 3.4.4.3.2.2 Failure of the tilting mechanism must not, d

19、irectly or indirectly, cause the operator to be in dangerbecause of the overhead guard.3.3 Dimensions3.3.1 The guard shall be constructed in a manner that does not interfere with the visibility, as specified inISO 13564-1.3.3.2 Openings in the top of the overhead guard shall not exceed in one of the

20、 two dimensions, i.e.width or length.3.3.3 For high-lift trucks on which the operator is seated, the vertical clearance, from the seat index point inaccordance with ISO 5353 to the underside of the section of the overhead guard under which the operatorshead is located when the operator is in the nor

21、mal operating position, shall not be less than .Dimensions in millimetresKey1 edge of overhead guard2 phantom view of front support3 rear of forward structureFigure 1 Satisfactory protection by the overhead guard150 mm150 mm903 mm5DIN ISO 6055:2013-10 3.3.4 For high-lift trucks on which the operator

22、 stands, the vertical clearance, from the platform where theoperator stands to the underside of the section of the overhead guard under which the operators head islocated when the operator is in the normal operating position, shall not be less than .3.3.5 When requested by the user, the manufacturer

23、 may reduce the normal overall overhead guard heightand vertical clearance for the operators head under the overhead guard to permit operation of the truck with anoverhead guard in areas where the overhead clearance limits the overall height of the truck.For example, if the torso height of the 95th

24、percentile is XX as defined in Figures 1 to 4 of ISO 3411:19951andthe overhead guard height is reduced by Y, then the recommended torso height for operators should notexceed XX-Y.Where there is reduced vertical clearance, information shall be provided with the overhead guard specifying anylimits ass

25、ociated with the height of operators who may use trucks on which the guard is fitted.3.3.6 Where the manufacturer of the overhead guard has been informed that the user may be at risk fromfalling objects which could pass through the opening (see 3.3.2), then the guard shall be constructed toremove th

26、at risk, with the opening set as necessary based upon the information supplied.Dimensions in millimetresKey1 centre of the operators standing position or seat index point with the seat at its midpoint of adjustment2 deformation limiting line ( ) 3 measuring area of deformation4 deformed undersideFig

27、ure 2 Dynamic test permissible deformation Overhead guard supported on all sides1 880 mm150 mmL 20 mm max.6DIN ISO 6055:2013-10 Dimensions in millimetresKey1 centre of the operators standing position or seat index point with the seat at its midpoint of adjustment2 deformation limiting line ( ) 3 mea

28、suring area of deformation4 deformed underside5 base line relative to chassisFigure 3 Dynamic test permissible deformation Overhead guard supported on one side onlyL 20 mm max.7DIN ISO 6055:2013-10 Dimensions in millimetresKey1 centreline of truck and test load2 drop height; see Table 13 test loadFi

29、gure 4 Impact test method8DIN ISO 6055:2013-10 3.4 Testing3.4.1 General3.4.1.1 A dynamic and an impact drop test shall be carried out on a guard fitted to a truck of the type and ratedcapacity for which it has been designed. Alternatively, the guard may be mounted on a test chassis providedthat the

30、mounting is the same as that on the truck for which it was designed.3.4.1.2 The same overhead guard and mounting shall be used for both tests. The dynamic test, as describedin 3.4.2, shall be conducted first, followed by the impact drop test, as described in 3.4.3.3.4.1.3 In the case of specially de

31、signed overhead guards fitted to trucks, other means, such as calculationmethods that have been verified through tests on comparable guards, may be used to determine compliancewith the requirements.3.4.1.4 For trucks with an elevating operator position and an auxiliary lifting equipment with a lift

32、height up toand including in relation to the operator platform, the impact test is not required.3.4.2 Dynamic test3.4.2.1 The purpose of this test is to determine the resistance to permanent deflection of the portion of theoverhead guard under which the operator sits or stands.NOTE In the case of ov

33、erhead guards fitted to trucks of special design, other means, such as computation or prior testresults, may be used to determine compliance with the requirements.3.4.2.2 The test object shall be a mass of having a square striking face with a side dimension of .The striking face shall be of oak wood

34、 or material of a similar density and at least thick. The corners andedges shall have a radius of .3.4.2.3 The test object shall be positioned to drop in free fall with the striking face approximately parallel to thetop of the overhead guard, so as not to strike with a corner or an edge. The test ob

35、ject shall be dropped adistance of 10 times. The first drop shall be from a point with the centre of the test object vertically abovethe seat index point of the operators seat in accordance with ISO 5353, with the seat in its mid-point ofadjustment, or above the centre of the standing position. The

36、other 9 drops shall be in a clockwise direction frompoints with the centre of the test object equally spaced on a diameter circle, the centre point of which isvertically above the seat index point of the operators seat, in its mid point of adjustment, or above the centre ofthe standing position. The

37、 first of the nine drops to be from a point at the front of the overhead guard.NOTE It is recognized that in some positions a portion of the test object may overlap the edge of the overhead guard whenstriking.3.4.3 Impact drop test3.4.3.1 The purpose of this test is to determine the permanent deform

38、ation of the overhead guard if struck bya large load, e.g. packaged timber, paper reels.3.4.3.2 The test load shall be composed of nominal construction grade timber boards,long; the complete test load shall not exceed in width. The shall beplaced with the nominal dimension of the cross section horiz

39、ontal. The timber shall be bound togetherwith at least three metal bands, one approximately in the centre and the others not further than fromeach end.The test load shall have a minimum mass as specified in Table 1.A test load of different dimensions and/or materials may be used, provided it results

40、 in a test not less severethan that described above.1 800 mm45 kg 300 mm50 mm10+50mm1,5 m600 mm50 mm 100 mm3 600 mm 1 000 mm 50 mm 100 mm100 mm900 mm9DIN ISO 6055:2013-10 3.4.3.3 The test load shall be centred above the overhead guard with the length at right angles tothe longitudinal centre line of

41、 the truck, the flat shall strike the guard in this position (see Figure 4).3.4.3.4 The test load shall be dropped in free fall from an approximately horizontal position and from a heightto develop the required impact, in joules, specified in Table 1.3.4.4 Operators legs and feet protection test3.4.

42、4.1 The purpose of this test is to verify the strength of the structure providing protection to the operatorsfeet and legs. See 3.2.1.3.4.4.2 The test object, as specified in 3.4.2.2, shall be positioned above the centre of each set of pedals anddropped in free fall from a height of to strike the pr

43、otection structure. The test object shall be droppedonce above each set of pedals.To provide a clear drop for the purposes of this test, any adjacent components, e.g. overhead guard, mast,steering column, or components mounted on the protection structure, e.g. hydraulic control levers, brake lever,s

44、hall be removed.If, by design, the removal of these structural components results in a detriment to the strength of the structure,the components shall be left on the test vehicle and the test shall be conducted with the test object beingdropped along the vertical line of the overhead guard.3.5 Perfo

45、rmance requirements3.5.1 Following the tests described in 3.4.2, the structural parts of the overhead guard and its mountings shallnot show fracture, parts separation or permanent vertical deformation exceeding , measured on theunderside of the overhead guard within a diameter circle, the centre poi

46、nt of which is vertically abovethe seat index point of the operators seat, in the mid-point of adjustment or vertically above the centre point ofthe operator in the standing position (see Figures 2 and 3). Failure, during the dynamic test, of material fittedacross the openings permitted in 3.3.2, su

47、ch as wire mesh, toughened glass, transparent panel, etc., shall beignored.Table 1 Overhead guard impact test loadsTruck rated capacity Impact test energy aMinimum mass of test loadkg J kgUnder 1 000 3 600 3401 000 to 1 500 5 400 340 1 501 to 2 500 10 800 6802 501 to 3 500 21 760 1 360 3 501 to 6 50

48、0 32 640 1 3606501 to 10000 43520 1360Over 10 000 48 960 1 360a/( )whereis the drop distance, in metres;is the actual mass of the test load, in kilograms.Etestldrop=Etest9,8 mtestldropmtest3 600 mm1 000 mm1,5 m20 mm600 mm10DIN ISO 6055:2013-10 3.5.2 Following the tests described in 3.4.3, the perman

49、ent deformation of the overhead guard and itsmounting after impact shall leave a minimum distance ofa) for sit down rider trucks, between the horizontal plane tangential to the underside of the overheadguard at the operators position and a horizontal plane tangential to the upper surface of the steering wheel(see Figure 5);b) for stand on rider trucks, between the horizontal plane tangential to the underside of the overheadguard at the operators position and the surface on which the operator stands duri