DIN ISO 8116-4-2009 Textile machinery and accessories - Beams for winding - Part 4 Test methods and quality classification of flanges for weaver-s beams warper-s beams and sectiona.pdf

1、August 2009DEUTSCHE NORM English price group 9No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 59.120.30!$Y9.“1542211ww

2、w.din.deDDIN ISO 8116-4Textile machinery and accessories Beams for winding Part 4: Test methods and quality classification of flanges for weaversbeams, warpers beams and sectional beams (ISO 8116-4:2008)English version of DIN ISO 8116-4:2009-08Textilmaschinen und Zubehr Kettbume Teil 4: Prfverfahren

3、 und Anforderungsstufen von Kettbaumscheiben fr Webkettbume,Zettelbume und Teilkettbume (ISO 8116-4:2008)Englische Fassung DIN ISO 8116-4:2009-08SupersedesDIN ISO 8116-4:1997-05www.beuth.deDocument comprises 14 pagesContents Page National foreword .3 National Annex NA (informative) Bibliography 4 1

4、Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Quality classification.5 5 Test methods6 5.1 Principle6 5.2 Apparatus .6 5.3 Testing configuration 6 5.4 Performance.9 6 Pressure ring diameter, maximum test load and limit values of deformation . 10 6.1 Pressure ring diameter. 10 6.2 Max

5、imum test load . 10 6.3 Limit value of deformation. 11 6.4 Values for weavers beams 11 6.5 Values for warpers beams 12 6.6 Values for sectional beams for knitting machines 13 Annex A (informative) Examples of application by quality class 14 A.1 Choice of quality class. 14 A.2 Effect of winding param

6、eters on the loading 14 Bilder Figure 1 Testing configuration for weavers beam.7 Figure 2 Testing configuration for warpers beam flange with shaft (Type A) and cylindrical hole (Type B) 7 Figure 3 Testing configuration for warpers beam flange with tooth cone Type C8 Figure 4 Testing configuration fo

7、r sectional beams 9 Tabellen Table 1 Limit loads of quality classes. 11 Table 2 Test values for weavers beams in accordance with ISO 8116-3 . 12 Table 3 Test values for warpers beams in accordance with ISO 8116-2 13 Table 4 Test values for sectional beams in accordance with ISO 8116-5. 13 Table A.1

8、Examples of quality class for different yarn types and mean winding parameters 14 2 DIN ISO 8116-4:2009-08 National foreword This standard has been prepared by Technical Committee ISO/TC 72 “Textile machinery and accessories”, Subcommittee SC 3 “Machinery for fabric manufacturing including preparato

9、ry machinery and accessories”. The responsible German body involved in its preparation was the Normenausschuss Textil und Textil-maschinen (Textilnorm) (Textiles and Textile Machinery Standards Committee (Textilnorm), Technical Committee NA 106-02-04 AA Spulerei und Kettvorbereitungsmaschinen. Atten

10、tion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. DIN ISO 8116 consists of the following parts, under the general title Textile machinery and accessories Be

11、ams for winding: Part 1: General vocabulary Part 2: Warpers beams Part 3: Weavers beams Part 4: Test methods and quality classification of flanges for weavers beams, warpers beams and sectional beams Part 5: Sectional beams for warp knitting machines Part 6: Beams for ribbon weaving and ribbon knitt

12、ing Part 7: Beams for dyeing slivers, rovings and yarns Part 8: Definitions of run-out tolerances and methods of measurement The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 8116-1 DIN ISO 8116-1 ISO 8116-2 DIN ISO 8116-2 ISO 8116-3 DIN

13、ISO 8116-3 ISO 8116-5 DIN ISO 8116- Amendments This standard differs from DIN ISO 8116-4:1997-05 as follows: a) The test procedure has been modified. Previous editions DIN ISO 8116-4: 1988-09, 1997-05 3 DIN ISO 8116-4:2009-08 Part 9: Dyeing beams for textile fabrics 5National Annex NA (informative)

14、Bibliography DIN ISO 8116-1, Textile machinery and accessories Beams for winding Part 1: General vocabulary DIN ISO 8116-2, Textile machinery and accessories Beams for winding Part 2: Warpers beams DIN ISO 8116-3, Textile machinery and accessories Beams for winding Part 3: Weavers beams DIN ISO 8116

15、-5, Textile machinery and accessories Beams for winding Part 5: Sectional beams for warp knitting machines 4 DIN ISO 8116-4:2009-08 1 Scope This part of ISO 8116 specifies the test procedure for flanges for weavers beams, warpers beams and sectional beams and the quality classes in this respect. 2 N

16、ormative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8116-1, Textile machinery

17、 and accessories Beams for winding Part 1: General vocabulary ISO 8116-2:2008, Textile machinery and accessories Beams for winding Part 2: Warpers beams ISO 8116-3, Textile machinery and accessories Beams for winding Part 3: Weavers beams ISO 8116-5:2008, Textile machinery and accessories Beams for

18、winding Part 5: Sectional beams for warp knitting machines 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 8116-1 and the following apply. 3.1 quality class classification of beam flanges according to their deformation behaviour under load 3.2 maximu

19、m test load Fmaxmaximum value of load applied to the beam flange during testing according to its quality class 4 Quality classification Beam flanges are classified according to four quality classes. The designation of the quality classes is Q1, Q2, Q3 or Q4. Depending on the quality class, the beam

20、flanges are loaded with different ultimate loads. These limit values are given in Clause 6. For examples of application by quality class, see Annex A. Textile machinery and accessories Beams for winding Part 4: Test methods and quality classification of flanges for weavers beams, warpers beams and s

21、ectional beams 5 DIN ISO 8116-4:2009-08 5 Test methods 5.1 Principle The beam flange is subjected to a test load and the resulting deformation is measured. For weavers beams, the test load is applied to the flange via a beam barrel. For warpers beams and sectional beams, the load is applied to the b

22、eam flange via a pressure plate. A pressure ring with a defined inner diameter is used as an anvil. The permanent deformation and the plastic deformation of the flange shall not exceed the defined limit values when the maximum load is applied. 5.2 Apparatus 5.2.1 Press device, with indications for t

23、he application of the test load. 5.2.2 Three dial gauges, for determination of deformation of the flange with an accuracy of 0,01 mm. 5.2.3 Measurement device, for joint installation of the three dial gauges on the bearing device, in an angle of 120 each. 5.2.4 Steel pressure ring. 5.2.5 Beam barrel

24、, for load application (for weavers beams). 5.2.6 Pressure plate, for load application (for warpers beams and sectional beams). 5.3 Testing configuration For measurement of flange deformation, three dial gauges are installed on the bearing device by means of the measurement device. These are used to

25、 measure the relative path between the outer diameter of the beam barrel d2and the circle diameter d1 20 mm. The dial gauges are staggered by 120. The testing configuration for weavers beams is given in Figure 1. The testing configurations for warpers beams are given in Figure 2 and Figure 3. The te

26、sting configuration for sectional beams is given in Figure 4. 6 DIN ISO 8116-4:2009-08 Dimensions in millimetres Key 1 dial gauge (schematic representation) 2 beam barrel 3 threaded ring 4 weavers beam 5 steel pressure ring d1outer diameter of weavers beam flange d2outer diameter of weavers beam bar

27、rel Diinner diameter of pressure ring Figure 1 Testing configuration for weavers beam Dimensions in millimetres Key 1 dial gauge (schematic representation) 2 pressure plate 3 warpers beam 4 steel pressure ring 5 warpers beam barrel (not required for pressure test) d1outer diameter of warpers beam fl

28、ange d2outer diameter of warpers beam barrel Diinner diameter of pressure ring Figure 2 Testing configuration for warpers beam flange with shaft (Type A) and cylindrical hole (Type B) 7 DIN ISO 8116-4:2009-08 The diameter of the pressure plate for load application for warpers beams of Type A and Typ

29、e B is defined as d2 20 mm (see Figure 2). Dimensions in millimetres Key 1 dial gauge (schematic representation) 2 pressure plate 3 warpers beam flange 4 steel pressure ring 5 warpers beam barrel (not required for pressure test) d1outer diameter of warpers beam flange d2outer diameter of warpers bea

30、m barrel Diinner diameter of pressure ring Figure 3 Testing configuration for warpers beam flange with tooth cone Type C The diameter of the pressure plate for load application for warpers beams with tooth cone (Type C) is defined using d5in accordance with ISO 8116-2:2008, Table 2. 8 DIN ISO 8116-4

31、:2009-08 Dimensions in millimetres Key 1 dial gauge (schematic representation) 2 pressure plate 3 sectional beam flange 4 steel pressure ring 5 sectional beam barrel (not required for pressure test) d1outer diameter of sectional beam flange d2outer diameter of sectional beam barrel d3bore diameter o

32、f flange (see also ISO 8116-5:2008, Figure 1) Diinner diameter of pressure ring Figure 4 Testing configuration for sectional beams The diameter of the pressure plate for load application for sectional beams of knitting machines is defined using d3+ 40 mm. 5.4 Performance The measurement device is in

33、stalled as described in 5.3. The beam flange, the pressure ring and the pressure plate, if required, are aligned centrally below the press loading pad. Stepwise loading of the flange shall occur in steps to be chosen usefully. The load applied and the deformation are determined at the test area for

34、each loading step. The value of the total deformation is calculated from the average of the three measurement values. After each load step, unloading of the flange is optional. After unloading, the values indicated are read with the dial gauge. The values for the plastic deformation are calculated f

35、rom the average of the three measurement values. Then loading is applied with the next higher load value. This procedure is repeated until the defined maximum test load of the corresponding quality class as given in Equation (2) and Table 1 is reached. The beam flange corresponds to the quality clas

36、s if the value measured for the total deformation and the value measured for the plastic deformation are below the values obtained when using Equation (3) and Equation (4). 9 DIN ISO 8116-4:2009-08 Once the given maximum load has been achieved, the plastic deformation shall be measured after unloadi

37、ng. Subsequently, the dial gauges are set to “zero”. The maximum test load shall again be applied. After unloading, only an insignificantly low residual deformation value shall be read. 6 Pressure ring diameter, maximum test load and limit values of deformation The diameter of the pressure ring, max

38、imum test load and limit values of deformation shall be calculated using Equations (1), (2) or (3) for any flange geometry: for weavers beams in accordance with ISO 8116-3, the values are given in Table 2; for warpers beams in accordance with ISO 8116-2, the values are given in Table 3; for sectiona

39、l beams in accordance with ISO 8116-5, the values are given in Table 4. 6.1 Pressure ring diameter The diameter of the pressure ring is calculated, depending on the inner and outer diameter of the beam flange, using Equation (1): 3312i221223ddDdd=(1) where Diis the inner diameter of the pressure rin

40、g, in millimetres; d1is the outer diameter of the beam flange, in millimetres; d2is the outer diameter of the beam barrel, in millimetres. The tolerance for the diameter of the pressure ring, Di, may not exceed 1 mm. NOTE Equation (1) corresponds to the centre of the diameter of a circular ring segm

41、ent on the condition that the angle of the circular ring segment reaches zero. In practice, the actual load on the beam flange is different, depending on the winding. 6.2 Maximum test load Depending on the quality class, the maximum test load is calculated from the maximum test load given in Table 1

42、 multiplied by the maximum winding area of the beam flange, using Equation (2). max max iF Ap= (2) where Fmaxis the maximum test load, in kilonewtons; Amaxis the maximum winding area of the beam flange, in square millimetres; 22max 1 2()4A dd= piis the maximum test load, in megapascals. 10 DIN ISO 8

43、116-4:2009-08 Table 1 Limit loads of quality classes Quality class Maximum test load piMPa Q1 0,08 Q2 0,2 Q3 0,5 Q4 0,8 6.3 Limit value of deformation The limit value of total deformation at maximum test load is calculated, depending on the geometry of the flange, using Equation (3): 12tot lim4( )10

44、00ddf= (3) where ftot-limis the admissible total flange deformation, in millimetres; d1is the outer diameter of the beam flange, in millimetres; d2is the outer diameter of the beam barrel, in millimetres. The limit value of the plastic deformation at maximum test load amounts to a quarter of the lim

45、it value of total deformation in the case of initial loading of the beam flange. If the maximum test load is again applied to the beam flange, as shown in Equation (4), the proportion of plastic deformation shall be insignificantly low. tot lim 12plast lim()4 1000f ddf= (4) where fplast-limis the ad

46、missible plastic flange deformation, in millimetres; ftot-limis the admissible total flange deformation, in millimetres; d1is the outer diameter of the beam flange, in millimetres; d2is the outer diameter of the beam barrel, in millimetres. 6.4 Values for weavers beams The values for the pressure ri

47、ng diameter, the maximum test load and the limit values of deformation for weavers beams in accordance with ISO 8116-3 are given in Table 2. 11 DIN ISO 8116-4:2009-08 Table 2 Test values for weavers beams in accordance with ISO 8116-3 Flange geometry Pressure ring inner diameter Maximum test load of

48、 quality Class Q1 Limit values of flange deformations d1mmd2mmDimmFmaxQ1kNFmaxQ2kNFmaxQ3kNFmaxQ4kNftot-limmm fplast-limmm 500 150 356 14 36 89 143 1,4 0,4 600 150 420 21 53 133 212 1,8 0,5 700 150 484 29 73 184 294 2,2 0,6 750 150 517 34 85 212 339 2,4 0,6 800 150 549 39 97 242 388 2,6 0,7 800 216 5

49、64 37 93 233 373 2,3 0,6 850 216 596 42 106 265 425 2,5 0,6 900 216 628 48 120 300 480 2,7 0,7 950 216 660 54 134 336 538 2,9 0,7 1 000 269 705 58 146 364 583 2,9 0,7 1 250 269 865 94 234 585 936 3,9 1,0 1 400 269 962 119 297 741 1 186 4,5 1,1 1 500 269 1 027 137 342 855 1 368 4,9 1,2 6.5 Values for warpers beams The values for the pressure ring diameter, the maximum test load and the limit values of deformation for