DLA A-A-59454-2000 WELDING MACHINES ARC AC DC GENERATOR CONSTANT CURRENT INTERNAL COMBUSTION ENGINE DRIVEN [Superseded DLA MIL-W-80080 C CANC NOTICE 2 DLA MIL-W-80080 C VALID NOTIC.pdf

1、 INCH-POUND A-A-59454 24 January 2000 SUPERSEDING 30 November 1984 MIL- W- 8 O0 8 OC Drive Power Gasoline engine COMMERCIAL ITEM DESCRIPTION Cooling Type Size Rating (Amperes) Minimum 100% duty cycle Air I 200 200 WELDING MACHINES, ARC, AC/DC, GENERATOR, CONSTANT CURRENT, INTERNAL COMBUSTION ENGINE

2、DRIVEN Diesel enrrine The General Services Administration has authorized the use of this commercial item description as a replacement for MIL-W-80080C for all federal agencies. Liquid II 300 300 Liauid III 300 300 1. SCOPE. This commercial item description (CID) establishes the government acquisitio

3、n requirements for arc welding machines driven by internal combustion engines to be used for portable arc welding applications. Air 2. CLASSIFICATION. The welding machines shall be classified according to the types, and sizes, and ratings specified in table I. The type and size of machine to be furn

4、ished shall be specified in the acquisition order (see 7.5(b). TABLE I. Arc welding machine classifications 350 350 IV 200 200 250 250 Beneficial comments, recommendations, additions, deletions, clarifications, etc. and any Othe: data which may improve this document should be sent to: Defense Supply

5、 Center Richmond (DSCR), ATTN: DSCR-VBD, 8000 Jefferson Davis Highway, Richmond, VA 23297-56 1 O. “ I I I I I 3. SALIENT CHARACTERISTICS 3.1 Components. The arc welding machine shall consist of an internal combustion engine, an AC/DC electrical power generator capable of delivering constant alternat

6、ing or direct current at Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59454 levels suitable for arc welding, a frame, an enclosure, output terminals, and operating controls. 3.1.1 Unless otherwise specified (see 7.5(c), the welding machine fra

7、me shall include a mounting structure which is arranged and pre-drilled for bolting the machine to a baseplate, skid, or trailer. 3.1.2 The machine frame shall include a lifting eye at the normal center of balance at the top of the machine. The lifting eye shall be capable of supporting two and one-

8、half times the weight of the machine and shall be mounted so that either base-mounted or skid-mounted machines will retain alignment during lifting operations. 3.2 Performance. The output rating and performance capabilities of each machine shall comply with the Class I requirements of National Elect

9、rical Manufacturers Association (NEMA) Standard EW-1, “Electric Arc Welding Power Sources“. Each machine shall be rated for a 100 percent duty cycle. 3.2.1 The machines shall provide satisfactory electrical power for the following welding processes (listed processes (b) and (c) are not required for

10、the 200-ampere size machine): a. AC welding with any electrodes manufactured for use with AC current b. AC welding with processes using gas shielding c. AC welding requiring high frequency d. DC welding with straight or reverse polarity and a drooping arc characteristic 3.2.2 The welding machine ope

11、n circuit voltage shall meet the requirements of NEMA EW-1 3.2.3 The operating temperature limits of the welding machine generator and of all machine parts subject to damage by excessive temperature shall meet the requirements of NEMA EW-1. 3.3 Engine. The arc welding machine prime power source shal

12、l be a standard internal combustion engine of current commercial design and with sufficient horsepower to operate the welding power source at its maximum rated load and duty cycle. 3.3.1 Type I and II engines shall be 4-cycle gasoline engines designed to run on either leaded or unleaded gasoline wit

13、h an octane rating of at least 83. 3.3.2 Type III and IV engines shall be either 2-cycle or 4-cycle diesel engines designed to run on No. 2 grade diesel fuel. 3.3.3 The arc welding machines shall contain a 12-volt electrical starting system with an automatic battery recharging capability. When speci

14、fied, Type I machines may contain a manually operated starting mechanism rather than an electrical starting system. 3.3.4 Type II, III, and IV engines shall be equipped with a low oil pressure shutdown device. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro

15、m IHS-,-,-A-A-59454 3.3.5 The welding machine fuel storage capacity when the engine is operated at maximum load and at rated duty cycle shall be sufficient to operate Type I machines for at least three hours, Type II machines for at least six hours, and Type III and IV machines for at least eight ho

16、urs. 3.4 Output power source. The welding machine electrical power source shall meet the requirements of NEMA EW- 1 and shall produce constant-current, self-regulating output power with a drooping volt-ampere characteristic. 3.4.1 Type II, III, and IV welding machines shall be provided with a switch

17、 to reverse the polarity of the welding current. 3.4.2 The welding current output shall be manually regulated in two steps. A coarse control shall select convenient output current increments through the entire range of the machine. A fine control shall then provide stepless adjustments within the ra

18、nge of each selected increment. 3.4.3 The machine shall contain an auxiliary power system meeting the requirements of NEMA EW-1. The auxiliary system shall include a 115-volt AC duplex receptacle circuit for lights and power tools. When specified, a 230-volt AC circuit with a designated kilowatt cap

19、acity shall also be provided (see 7.5(d). Auxiliary circuits shall include automatic overload protection device s. 3.5 Cables. The welding cables and electrode holders shall be as specified in the contract (see 7.5(e). 3.6 Nameplate. A nameplate conforming to the requirements of NEMA EW-1 shall be s

20、ecurely attached to the machine. Unless otherwise specified (7.5(f), the nameplate shall display the following information: a. Nomenclature b. Manufacturers t ype designation and/or identification number d. Maximum open circuit voltage e. Rated load volts f. Rated load amperes g. Duty cycle at rated

21、 load h. Maximum rated speed of generator in rpm at no load i. Related frequency of power supply j. Number of phases of power supply k. Rated input voltage of power supply 1. National stock number (if specified) m. Contract or order number (if specified) n. Date of manufacture (if specified) C. NEMA

22、EW-1 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59454 3.7 Trailer. When specified (see 7.5(g), the welding machine shall be mounted on an over the road trailer. The trailer shall be capable of maintaining speeds of up to 50 mph on improved

23、 roads and 10 mph over rough terrain. 3.8 Accessories. All accessories and optional equipment shall be as specified in the contract (see 7.5(h). 4. REGULATORY REQUIREMENTS 4.1 Recovered materials. The offeror/contractor is encouraged to use recovered materials to the maximum extent practicable, in a

24、ccordance with paragraph 23.403 of the Federal Acquisition Regulation (FAR). 5. QUALITY ASSURANCE PROVISIONS 5.1 Product conformance. The engine-driven arc welding machines provided shall meet the salient characteristics of this commercial item description; shall conform to the producers own drawing

25、s, specifications, standards, and quality assurance practices; and shall have been also offered for sale in the commercial market. The government reserves the right to require proof of such conformance. 5.2 Market acceptability. The product offered must have been previously sold either to the govern

26、ment or on the commercial market. 6. PACKAGING 6.1 Preservation, packing, and marking For acquisition purposes, the welding machine shall be preserved, packed, and marked as specified in the procurement contract or order (see 7S(i). 7. NOTES 7.1 Part identification number (PIN) The following part id

27、entification numbering procedure is for government purposes and does not constitute a requirement for the contractor. AA59(54 - Size: (see Table I) Type: A - Type I Air-cooled gasoline engine driven Liquid cooled gasoline engine driven Liquid cooled diesel engine driven Air-cooled diesel engine driv

28、en B - Type II C - Type III D - Type IV I CIDnumber 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59454 7.2 Sources of documents. 7.2.1 &R. The FAR may be obtained from the Superintendent of Documents, U.S. Government Printing Office, Washing

29、ton, DC 20402-000 1. 7.2.2 NEMA EW-1. Copies of NEMA Standard EW-1 may be obtained from the National Electrical Manufacturers Association, 1300 North 17th Street, Suite 1847, Rosslyn, VA 22209. 7.3 National stock numbers (NSNs). The NSNs listed below are assigned for the arc welding machine Types an

30、d Sizes specified in this CID. Other NSNs may also apply to this CID. Type &e Assigned NSN I 200 343 1-0 1-054-3987 II 300 343 1-01-1 83-9144 III 300 343 1-0 1-443-0259 III 300 343 1-0 1-246-2247 III 300 343 1-00-846-9636 IV 300 343 1-0 1-434-8492 7.4 Sources of supply. The manufacturers and/or supp

31、liers listed below are known to supplyarc welding machines that meet the salient characteristics requirements of this CID. Competition is not limited to the listed firms. L-TEC Welding and Cutting Systems Florence, South Carolina 2950 1 Miller Electric Manufacturing Company Appleton, Wisconsin 549 1

32、4 Teledyne McKay York, Pennsylvania 17405 Thermadyne Industries, Incorporated Troy, Ohio 45373 7.5 Ordering data. Acquisition documents must specify the following: a. Title, number, and date of this document b. Classification (type and size) of arc welding machine (see tble I) c. Frame mounting stru

33、cture, if different (see 3.1.1) d. Auxiliary power requirements (see 3.4.3) e. Welding cables (see 3.5) f. Nameplate, if different (see 3.6) g. Trailer, if required (see 3.7) h. Accessories and optional equipment, if required ee 3.8) i. Packaging requirements (see 6.1) 5 Provided by IHSNot for Resal

34、eNo reproduction or networking permitted without license from IHS-,-,-A-A-59454 MILITARY INTERESTS: Custodians: Navy - SH Air Force - 99 Army - CE Reviewers: Navy - MC, OS, YD Air Force - 84 CIVIL AGENCY COORDINATING ACTIVITY: GSA - 6FET Preparing activity: DLA - GS (Project 343 1-0265) 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-