DLA A-A-59935-2013 CONICAL SEAL CRUSH 37 DEGREE FLARED TUBE FITTING GENERAL REQUIREMENTS FOR.pdf

1、 INCH-POUND A-A-59935 2 October 2013 COMMERCIAL ITEM DESCRIPTION CONICAL SEAL, CRUSH, 37 DEGREE FLARED TUBE FITTING, GENERAL REQUIREMENTS FOR The General Services Administration has authorized the use of this commercial item description for all federal agencies. 1. SCOPE. This commercial item descri

2、ption (CID) covers the general requirements for conical seal, crush, 37 degree flared tube fitting. Requirements for conical seal, crush, 37 degree flared tube fitting are covered in the individual CID specification sheets. conical seal, crush, 37 degree flared tube fitting covered by this CID are i

3、ntended for commercial/industrial applications. 2. CLASSIFICATION/PART OR IDENTIFICATION NUMBER (PIN). This CID uses a classification system which is included in the PIN as shown in the following example (see 7.1). AA59935/1 -04 A CID number Size code Material code 3. SALIENT CHARACTERISTICS. 3.1 In

4、terface and physical dimensions. Sleeves supplied to this CID shall be as specified on the applicable CID specification sheet. 3.2 CID specification sheet. The family of crush seals shall be in accordance with the requirements specified herein and the applicable CID specification sheet. In the event

5、 of a conflict between this general CID and the applicable CID specification sheet, the latter shall govern. 3.3 Design and construction. Conical seal, crush, 37 degree flared tube fitting supplied to this CID are for use with AN, MS and JIC 37 flared fittings, they are designed to be used when smal

6、l nicks or defects in the fitting do not allow for proper sealing. They can also be used on first assembly to enhance mechanical sealing and to extend joint life. These crush seals are an inexpensive throw away item. 3.4 Materials. Materials products shall be made of the highest quality metal foils

7、or sheets between .002 and .015 inches thick. 3.5 Usage. The crush seal shall be used one time, multiple uses after disassembly is not allowed. Beneficial comments, recommendations, additions, deletions, clarifications, etc., and any data that may improve this document should be sent to: DLA Land an

8、d Maritime, ATTN: VAI, P.O. Box 3990, Columbus OH 432183990, or fluidflowdla.mil. Since contact information can change you may want to verify the currency of the address information using the ASSIST Online database at https:/assist.dla.mil/. AMSC N/A FSC 4730 Provided by IHSNot for ResaleNo reproduc

9、tion or networking permitted without license from IHS-,-,-A-A-59935 2 3.6 Damaged connectors. Do not use seal if connector is creased, nicked or damaged. 3.7 Cleaning. Hydraulic, and other general purpose applications shall be cleaned in accordance with SAE-AS611, class O. 3.8 Marking. Conical seal,

10、 crush, 37 degree flared tube fitting supplied to this CID shall be marked with the manufacturers (MFRs) standard commercial PIN. (NOTE: The part number marked on the unit pack shall be the CID PIN.) 3.9 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmen

11、tally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.10 Workmanship. Crush seals shall be processed in such a manner as to be unifo

12、rm in quality and shall be free from other defects that will affect life, serviceability, or appearance. 4. REGULATORY REQUIREMENTS. The offeror/contractor is encouraged to use recovered materials to the maximum extent practicable, in accordance with 23.403 of the Federal Acquisition Regulation (FAR

13、). 5. PRODUCT CONFORMANCE PROVISIONS. 5.1 Product conformance. The products provided shall meet the salient characteristics of this CID, conform to the producers own drawings, specifications, standards, and quality assurance practices, and be the same product offered for sale in the commercial marke

14、t. The Government reserves the right to require proof of such conformance. 5.2 Certification. Certification must be done with the procuring activity approval. The contractor shall certify that the product offered meets the salient characteristics of the description and conforms to the producers own

15、drawings, specifications, standards, and quality assurance practices, and is the same as the product offered for sale in the commercial marketplace. The government reserves the right to require proof of such conformance prior to first delivery and thereafter as may be otherwise provided for under th

16、e provisions of the contract. 6. PACKAGING. Preservation, packing, and marking shall be as specified in the contract or order. 7. NOTES. 7.1 PIN. The PIN should be used for Government purposes to buy commercial products to this CID. See section 2 for PIN format example. 7.2 Environmentally preferabl

17、e material. Environmentally preferable materials should be used to the maximum extent possible to meet the requirements of this specification. As of the dating of this document, the U.S. Environmental Protection Agency (EPA) is focusing efforts on reducing 31 priority chemicals. The list of chemical

18、s and additional information is available on their website http:/www.epa.gov/osw/hazard/wastemin/priority.htm. Included in the EPA list of 31 priority chemicals are cadmium, lead, and mercury. Use of these materials should be minimized or eliminated unless needed to meet the requirements specified h

19、erein (see section 3). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59935 3 7.3 Commercial and Government Entity (CAGE) code. For ordering purposes, inventory control, and submission of these sleeves to DLA Land and Maritime under the Parts Ma

20、nagement Advisory Team (PMAT) evaluation program, CAGE code 58536 should be used. 7.4 Source of documents. Commercial Item Descriptions A-A-59935/1 - Conical Seals, Crush, 37 Degree Flared Tube Fitting, Aluminum Alloy A-A-59935/2 - Conical Seals, Crush, 37 Degree Flared Tube Fitting, Copper A-A-5993

21、5/3 - Conical Seals, Crush, 37 Degree Flared Tube Fitting, Nickel A-A-59935/4 - Conical Seals, Crush, 37 Degree Flared Tube Fitting, Corrosion Resistant Steel A-A-59935/5 - Conical Seals, Crush, 37 Degree Flared Tube Fitting, Gold A-A-59935/6 - Conical SealS, Crush, 37 Degree Flared Tube Fitting, Se

22、rrated (Copies of these documents are available online at http:/quicksearch.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094). FEDERAL REGULATIONS FAR Federal Acquisition Regulations (FAR) (Copies of these documents are available

23、online at www.acquisition.gov/comp/far/index.html or from the U.S. Government Printing Office, 732 North Capital Street, NW, Washington D.C. 20401.) SAE INTERNATIONAL SAE-AS611 - Hose Assembly and Tubing, Polytetrafluoroethylene, Cleaning Methods for (Copies of these documents are available on line

24、at www.sae.org from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, and Tel: 877-606-7323 inside USA and Canada or 724-776-4970 outside USA, email at CustomerServicesae.org.) 7.5 Ordering data. The contract or order should specify the following: a. CID document number, revision

25、, and CID PIN b. Product conformance provisions. c. Packaging requirements. 7.6 Government users. To acquire information on obtaining these 37 degree flared crush seal from the Government inventory system, contact DLA Land and Maritime, ATTN: DLA Land and Maritime Call Center (-NAB), PO BOX 3990, Co

26、lumbus, OH 43218-3990, or telephone (614) 692-2271 or (614) 692-3191. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59935 APPENDIX A 4 CONICAL SEALS, CRUSH, 37 DEGREE FLARED TUBE FITTING, INSTALLATION PROCEDURE A.1 SCOPE. A.1.1 Scope. This comm

27、ercial item description (CID) covers the general requirements for conical seals, crush, 37 degree flared tube fitting, aluminum alloy. Conical seals, crush, 37 degree flared tube fitting, installation procedure covered by this CID are intended for commercial/industrial applications. This appendix is

28、 not a mandatory part of the commercial item description (CID). A.1.2 Intended use. Crush seals are intended for use with 37 flared tube fitting ends in accordance with SAE-AS4395 or SAE-AS4396. A.1.3 Characteristics. Crush seals are subject to compression; therefore, a double torqueing procedure is

29、 used. A.1.4 Torque technique. In order to assure a seal a drop of oil or compatible lubricant may be added, see table IV, to the threads of the connector and a drop to the conical seal prior to assembly. A.1.5 Torqueing procedure. 1. Thread tube nut onto male connector several turns with fingers un

30、til connection is snug. NOTE: If tube nut cannot be tightened snugly with fingers, disassemble and correct problem to prevent assembly damage to crush seal. 2. Torque to suggested torque values in tables AI, AII, AIII or manufacturers recommended torque. Allow compression yielding of the crush seal

31、for 15 seconds then re-torque to the values in tables AI, AII, AIII, or manufacturers recommended torque. 3. If for any reason after hand tightening, after the initial torque, or yielding torque the assembly has to be unassembled a new crush seal shall be used upon reassembly. 4. Do not tighten tube

32、 nuts more than specified in table I to avoid damaging the crush seals. 5. Do not loosen tube nut after initial torque application without replacing crush seal. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59935 APPENDIX A 5 TABLE AI. Suggeste

33、d torque values for flared tube fittings. 1/ 2/ SAE dash size Tubing OD Thread T in accordance with SAE-AS8879 All aluminum fitting torque 3/ All steel fitting torque 4/ lbf-in Nm lbf-in Nm -02 .125 (3.18) .3125-24UNF-3B 22-30 2-3 35-50 4-6 -03 .188 (4.78) .3750-24UNJF-3B 30-45 3-5 75-100 8-11 -04 .

34、250 (6.35) .4375-20UNJF-38 40-60 5-7 115-150 13-17 -05 .313 (7.95) .5000-20UNJF-3B 55-75 6-8 150-200 20-23 -06 .375 (9.53) .5625-18UNJF-3B 75-115 8-13 250-300 28-34 -08 .500 (12.70) .7500-16UNJF-3B 150-225 17-25 450-500 51-56 -10 .625 (15.88) .8750-14UNJF-3B 200-315 23-36 650-700 73-79 -12 .750 (19.

35、05) 1.0625-12UNJ-3B 300-450 34-51 900-1000 102-113 -16 1.000 (25.40) 1.3125-12UNJ-3B 500-630 56-71 1200-1400 136-158 -20 1.250 (31.75) 1.500-12UNJF-3B 600-810 68-92 1500-1800 169-203 -24 1.500 (38.10) 1.8750-12UNJ-3B 700-1000 70-113 1900-2200 215-249 -28 1.750 (44.45) 2.2500-12UNJ-3B 800-1150 90-130

36、 2200-2700 249-305 -32 2.000 (50.80) 2.5000-12UNJ-3B 850-1300 96-147 2500-3000 282-339 -40 2.500 (63.50) 3.0000-12UNJ-3B 900-1450 102-164 2800-3300 316-373 -44 2.750 (69.85) 3.2500-12UNJ-3B 950-1500 107-169 3100-3600 316-373 -48 3.000 (76.20) 3.5000-12UNJ-3B 1000-1650 113-186 3400-3900 384-441 1/ Me

37、tric equivalents are given for information only. 2/ Torque values shown are for dry nuts lubricated in accordance with table AIV. 3/ These torque values apply when the flared tube, connector or nut are aluminum with A-A-59935/1 aluminum crush seal. 4/ These torque values apply when the flared tube,

38、connector or nut are steel with A-A-59935/2 copper or A-A59935/3 nickel crush seal. TABLE AII. Suggested torque values for AN818 nut. 1/ 2/ SAE dash size Tubing OD Thread T in accordance with SAE-AS8879 All aluminum fitting 3/ Steel fitting, copper seal 4/ lbf-in Nm lbf-in Nm -02 .125 (3.18) .3125-2

39、4UNF-3B 30-50 3-6 80-90 9-101 -03 .188 (4.78) .3750-24UNJF-3B 35-80 4-9 100-110 11-12 -04 .250 (6.35) .4375-20UNJF-38 40-85 5-10 150-165 17-19 -05 .313 (7.95) .5000-20UNJF-3B 50-90 6-10 200-220 23-25 -06 .375 (9.53) .5625-18UNJF-3B 75-125 8 -14 300-330 34-37 -08 .500 (12.70) .7500-16UNJF-3B 150-250

40、17-28 500-550 56-62 -10 .625 (15.88) .8750-14UNJF-3B 200-350 23-40 710-770 80-87 -12 .750 (19.05) 1.0625-12UNJ-3B 300-500 34-56 990-1100 112-124 -16 1.00 (25.40) 1.3125-12UNJ-3B 500-700 56-79 1330-1550 150-175 -20 1.250 (31.75) 1.500-12UNJF-3B 500-900 56-102 1650-1850 186-209 -24 1.500 (38.10) 1.875

41、0-12UNJ-3B 800-900 90-102 2200-2500 249-282 -28 1.750 (44.45) 2.2500-12UNJ-3B 700-1000 79-113 2800-3150 3166-356 -32 2.000 (50.80) 2.5000-12UNJ-3B 800-1100 90-124 3500-3950 395.45-446 -40 2.500 (63.50) 3.000-12UNJ-3B - - - - -48 3.000 (76.20) 3.500-12UNJ-3B - - - - 1/ Metric equivalents are given fo

42、r information only. 2/ Torque values shown are for dry nuts lubricated in accordance with table AIV. 3/ These torque values apply when the flared tube, connector and nut are aluminum with A-A-59935/1 aluminum crush seal. 4/ These torque values apply when the flared tube, connector and nut are steel

43、with A-A-59935/2 copper crush seal. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59935 APPENDIX A 6 TABLE AIII. Suggested torque values for AN818 nut - Continued. 1/ 2/ SAE dash size Tubing OD Thread T in accordance with SAE-AS8879 Steel fitti

44、ng, nickel seal 3/ Aluminum fitting steel sleeve tin plated copper seal 4/ lbf-in Nm lbf-in Nm -02 .125 (3.18) .3125-24UNF-3B 80-100 9-11 70-80 8-9 -03 .188 (4.78) .3750-24UNJF-3B 110-125 12-14 90-100 10-11 -04 .250 (6.35) .4375-20UNJF-3B 165-190 19-21 135-150 15-17 -05 .313 (7.95) .5000-20UNJF-3B 2

45、25-250 25-28 180-200 20-23 -06 .375 (9.53) .5625-18UNJF-3B 335-375 38-42 270-300 31-34 -08 .500 (12.70) .7500-16UNJF-3B 575-625 65-71 450-500 51-56 -10 .625 (15.88) .8750-14UNJF-3B 810-875 92-99 650-700 73-79 -12 .750 (19.05) 1.0625-12UNJ-3B 1125-1250 127-141 800-1000 90-113 -16 1.000 (25.40) 1.3125

46、-12UNJ-3B 1500-1750 169-198 1200-1400 136-158 -20 1.250 (31.75) 1.500-12UNJF-3B 1875-2250 212-254 1500-1800 169-204 -24 1.500 (38.10) 1.8750-12UNJ-3B 2500-2850 282-322 2000-2300 226-260 -28 1.750 (44.45) 2.2500-12UNJ-3B 3250-3500 367-395 2600-2800 294-317 -32 2.000 (50.80) 2.5000-12UNJ-3B 4000-4500

47、452-508 3200-3500 362-395 -40 2.500 (63.50) 3.0000-12UNJ-3B - - - - -48 3.000 (76.20) 3.5000-12UNJ-3B - - - - 1/ Metric equivalents are given for information only. 2/ Torque values shown are for dry nuts lubricated in accordance with table AIV. 3/ These torque values apply when the flared tube, conn

48、ector and nut are steel with A-A-59935/3 nickel crush seal. 4/ These torque values apply when the flared tube, connector and nut are aluminum with steel sleeve using A-A-59935/2 tin plated copper crush seal. TABLE AIV. Installation lubricant. Application Installation lubricant Hydraulic MIL-PRF-5606

49、 MIL-PRF-83282 MIL-PRF-87257 Engine oil MIL-PRF-7808 or applicable engine oil Fuel Applicable fuel or Petrolatum in accordance with VV-P-236 Pneumatic Lubricating grease in accordance with SAE-AMS-G-4343 or Petrolatum in accordance with VV-P-236 Water Petrolatum in accordance with VV-P-236 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,