DLA DESC-DWG-82030 REV E-2013 TRANSFORMER PULSE LOW POWER [Use DLA MIL-PRF-21038 27 E VALID NOTICE 2 DLA MIL-PRF-21038 27 E (2) DLA MIL-PRF-21038 27E (1) DLA MIL-PRF-21038 27E VALI.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Page 1-11 added dash numbers 02 thru 10 Page 8 removed 50 resistor from test circuit 7 Feb 84 Randy Larson B Page 2 added paragraphs 3.2.1 through 3.2.6 Page 6 revised paragraph 3.3.7 Page 6 deleted paragraph 3.4 and subparagraphs and added them to page 2 P

2、age 7 revised paragraph 4.3.4 Page 8 removed 1/ from table I Page 8 table I, changed values of RDCfor part numbers -02, -03, -04, -06, -07, and -08 Page 9 added N:1 to figure 2 added note to figure 2 added 1:N to figure 3 revised note to figure 3 Page 11 added N:1 to figure 5 and revised note Page 1

3、2 added additional supplier 8 Aug 85 Ivan R. Jones C Page 1 added, inactive for new design note Page 2 and 12 editorial changes 2 Feb 87 Ivan R. Jones D Page 1 Changed CAGE Code to 037Z3. Page 12 Inserted new paragraph 6.4 Supersession Data. 18 July 2002 Kendall Cottongim E Addition of pure tin proh

4、ibition requirements 5 September 2013 Michael A. Radecki REV STATUS OF PAGES REV E E E E E E E E E E E E PAGES 1 2 3 4 5 6 7 8 9 10 11 12 PMIC N/A PREPARED BY Dan McGrath DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO Original date of drawing 18 November 1982 CHECKED BY Randy Larson TITLE TRANSFORMER

5、, PULSE, LOW POWER APPROVED BY Ivan R. Jones SIZE A CODE IDENT. NO. 14933 DWG NO. 82030 SCALE N/A REV E PAGE 1 OF 12 AMSC N/A 5950-2013-E02 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 INACTIVE FOR NEW DESIGN USE MIL-PRF-21038/27 Provi

6、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 REV E PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a low power pulse transformer. This drawin

7、g provides for a level of transformer quality and reliability assurance for acquisition of type TP7SXNNNNKZ low power pulse transformer in accordance with MIL-PRF-21038. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as follows: 82030 -01 | | Drawing Dash number number (see table I)

8、 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has b

9、een made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The followin

10、g specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-21038 - Transformers, Pulse, Low Power, Gene

11、ral Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Test Methods for Electronic and Electrical Component Parts. (Copies of these documents are available online at http:/quicksearch.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia

12、, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and reg

13、ulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Interface and physical dimensions. 3.1.1 Item Requirements. The individual item requirements shall be in accordance with MIL-PRF-21038, grade 7, and as specified herein. 3.2 Design and construction. 3.2.1 Dimensions and conf

14、igurations. Dimensions and configurations shall be as specified on figure 1 and in table I. 3.2.2 Weight. The weight shall be 5 grams maximum. 3.2.3 Case. The case shall be epoxy. 3.2.4 Terminals. The terminals shall be solderable, printed circuit pins. Provided by IHSNot for ResaleNo reproduction o

15、r networking permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 REV E PAGE 3 NOTE: See table I. FIGURE 1. Dimensions and configurations. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr

16、om IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 REV E PAGE 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 RE

17、V E PAGE 5 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 inches (0.25 mm). 4. Marking shall be on the top of the case. 5. Terminal identification shall be marked on the transformer as shown above. FI

18、GURE 1. Dimensions and configurations Continued. INCHES MM .08 .100 .200 .250 .34 .350 .375 .500 .625 2.0 2.54 5.08 6.35 8.6 8.89 9.53 12.70 15.88 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CO

19、DE IDENT NO. 14933 DWG NO. 82030 REV E PAGE 6 3.2.5 Operating temperature range. The operating temperature range shall be -55C to +110C for dash number 01, and -55C to +130C for all other dash numbers. 3.2.6 Design documentation. The design documentation shall be in accordance with MIL-PRF-21038. Un

20、less otherwise specified in the contract or purchase order, documentation shall be retained by the manufacturer and available for review by the acquiring activity or contractor upon request. 3.3 Electrical ratings. 3.3.1 Rise time of output pulse. The rise time of output pulse shall be less than 100

21、 nanoseconds for dash number 01 and less than 150 nanoseconds for dash numbers 02 through 10. 3.3.2 Pulse width of output pulse. The pulse width of output pulse shall be 2 microseconds. 3.3.3 Overshoot. The overshoot shall be less than 1 volt when tested in accordance with 4.3.2. 3.3.4 Droop. See ta

22、ble I and 4.3.3. 3.3.5 Turns ratio. See table I. 3.3.6 Common mode rejection (CMR). See table I. 3.3.7 Input impedance. The input impedance shall be greater than 3,000 ohms when tested in accordance with 4.3.4 over the frequency range of 75 kilohertz to 1 megahertz with a temperature range of -55C t

23、o +110C for dash number 01 and -55C to +130C for all other dash numbers. 3.3.8 DC resistance. See table I. 3.3.9 Polarity. Polarity shall be in accordance with the circuit diagram of figure 1. 3.4 Terminal strength. The terminal strength shall be in accordance with MIL-STD-202, method 211, test cond

24、ition A, 2 pounds applied force. 3.5 Dielectric withstanding voltage. The dielectric withstanding voltage shall be tested in accordance with MIL-STD-202, method 301, test voltage 100 V rms. 3.6 Insulation resistance. The insulation resistance shall be 10,000 megohms minimum at 250 V dc. 3.7 Life exp

25、ectancy. The life expectancy shall be 10,000 hours minimum (X), in accordance with MIL-PRF-21038. 3.8 Vibration, high frequency. The vibration high frequency shall be tested in accordance with MIL-STD-202, method 204, test condition B. 3.9 Shock (specified pulse). The shock shall be tested in accord

26、ance with MIL-STD-202, method 213, test condition I. 3.10 Marking. Marking shall be in accordance with MIL-PRF-21038, except the part number shall be in accordance with 1.2 herein. The similar vendor part number may also be marked in accordance with 6.4 herein. 3.11 Recycled, recovered, or environme

27、ntally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.12 Certificate

28、 of compliance. A certificate of compliance shall be required from manufacturers requesting to be an approved source of supply. 3.13 Pure tin. The use of pure tin, as an underplate or final finish is prohibited both internally and externally. Tin content of transformer components and solder shall no

29、t exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.4). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 REV E PAGE

30、 7 3.14 Manufacturer Eligibility. To be eligible for listing as an approved source of supply, a manufacturer shall be listed on the MIL-PRF-21038 Qualified Products List for at least one part. 3.15 Workmanship. The transformer shall be uniform in quality and free from any defects that will affect li

31、fe, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection for this part is not required. 4.2 Conformance inspection. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of group A and group B inspections of MIL-PR

32、F-21038. 4.2.2 Group A inspection. Group A inspection shall be in accordance with MIL-PRF-21038. 4.2.3 Group B inspection. Group B inspection shall be in accordance with MIL-PRF-21038. 4.2.4 Certification. The acquiring activity, at its discretion, may accept a certificate of compliance with group A

33、 and group B requirements in lieu of performing group A and group B tests (see 6.2c). 4.3 Methods of inspection. Methods of inspection shall be in accordance with MIL-PRF-21038 and as specified herein. 4.3.1 Common mode rejection (CMR) (see table I). The transformers shall be tested as specified on

34、figure 2. 4.3.2 Rise time, pulse width, and overshoot (see 3.3.1 through 3.3.3). The transformers shall be tested as specified on figure 3 with the resulting output waveform shown on figure 4. 4.3.3 Droop (see table I). The transformers shall be tested as specified on figure 3 with the resulting out

35、put waveform shown on figure 4. 4.3.4 Input impedance. The transformers shall be tested as specified on figure 5 over the frequency range of 75 kHz to 1 MHz at -35C, +25C, and +110C for dash number 01, and at -55C, -35C, +25C +110C, and +130C for all other dash numbers. 5. PACKAGING 5.1 Packaging. F

36、or acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements.

37、 Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agency, or within the military services system commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packag

38、ing files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use. Transformers conforming to this drawing are intended for use when military sp

39、ecifications do not exist and qualified military devices that will perform the required function are not available for OEM application. This drawing is intended exclusively to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock catalog listings. When a military spe

40、cification exists and the product covered by this drawing has been qualified for listing on QPL 21038, this drawing becomes obsolete and will not be used for new design. The QPL 21038 product shall be the preferred item for all applications. Provided by IHSNot for ResaleNo reproduction or networking

41、 permitted without license from IHS-,-,-DEFENSE ELECTRONIC SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82030 REV E PAGE 8 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the qual

42、ity conformance inspection data with each shipment of parts by the manufacturer. c. Whether the manufacturer performs the group A and group B tests or provides certification of compliance with group A and group B requirements. d. Requirements for notification of change of product to the contracting

43、activity, if applicable. 6.3 Replaceability. Transformers covered by this drawing will replace the same commercial device covered by contractor prepared specification or drawing. 6.4 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker grow

44、th problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker-prone surface will not prevent the formation of tin whiskers 6

45、.5 Users of record. Coordination of this document for future revisions is coordinated only with the approved source(s) of supply and the users of record of this document. Requests to be added as a recorded user of this drawing may be achieved online at mailto:transformercoildla.mil or if in writing

46、to: DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-0557 or DSN 850-0557. TABLE I. Electrical characteristics and dimensions. Part number 1/ Turns ratio Primary Secondary % (max) droop CMR (min) “A” (max) RDC (max) 2/ Config- uration 82030-01

47、 1:1 3% 1:.707 3% 1-3 1-3 4-8 5-7 20 45 dB .325 1-3 1.9 4-8 2.1 A 82030-02 1:1 3% 1:.707 3% 1-3 1-3 4-8 5-7 20 45 dB .300 1-3 3.0 4-8 3.0 A 82030-03 1.4:1 3% 2:1 3% 1-3 1-3 4-8 5-7 20 45 dB .250 1-3 3.5 4-8 3.0 A 82030-04 1.25:1 3% 1.66:1 3% 1-3 1-3 4-8 5-7 20 45 dB .250 1-3 3.2 4-8 3.0 A 82030-05 2

48、.3:1 3% 3.2:1 3% 4-8 5-7 1-3 1-3 20 45 dB .300 1-3 1.2 4-8 3.0 A 82030-06 1:1.41 3% 1-2 3-4 20 45 dB - 1-2 2.2 3-4 2.7 C 82030-07 1:1 3% 1-5 2-6 20 45 dB - 1-5 2.5 2-6 2.8 B 82030-08 1:1.41 3% 1-5 2-6 20 45 dB - 1-5 2.2 2-6 2.7 B 82030-09 1:1.66 3% 1-5 2-6 20 45 dB - 1-5 1.5 2-6 2.4 B 82030-10 1:2 3% 1-5 2-6 20 45 dB - 1-5 1.3 2-6 2.6 B 1/ Primary, secondary on all parts except -06 shall have center tap balance to 5 percent. 2/ See figure 1. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,