DLA DOD-P-63479-1981 PIN STRAIGHT HEADED (CLEVIS PIN) GENERAL SPECIFICATION FOR METRIC《公制(马蹄钳栓)有头直轴销的常规》.pdf

1、ID /$O3 - DOD-P-63q77 53 W 7777706 0307343 T DOD-P-63479 29 May 1981 PIN, STRAIGHT, HEADED (CLEVIS PIN) GENERAL SPECI FICATION FOR, METRIC This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers solid, metal,

2、cylindrical, headed straight pins, which are commonly referred to as clevis pins. 2. APPLICABLE DOCUMENTS 2.1 Issues of documents. The following date of invitation for bids or request for cation to the extent specified herein. SPECI FICATIONS FEDERAL documents of the issue in effect on proposal, for

3、m a part of this specifi- QQ-P-416 - Plating, Cadmium (Ele trodeposited). QQ-2-325 - Zinc Coating, Electrodeposited, Requirements for. PPP-H-1581 - Hardware (Fasteners and Related Items), Packaging and Packing for Shipment and Storage of. MI L ITARY DD-P-63479/1 - Pin, Straight, Headed (Clevis Pin),

4、 Metric. STANDARDS FEDERAL FED-STD-66 - Steel: Chemical Composition and Hardenability. MI L I TARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by Attributes. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this docum

5、ent should be addressed to: Commander, US Amy Armament Research and Development Command, ATTN: DRDAR-TST-S, Dover, NJ 07801 by using the self-addressed Standardization Document Improvement Proposal (DD Fonn 1426) appearing at the end of this document or by letter. ir US. GOVERNMENT PRINTING OFFICE 1

6、981-703-023/3744 1 FSC 5315 THIS DOCUMENT CONTAINS r PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-P-63479 53 9979906 0109344 1 DOD-P-63479 (Copies of specifications, standards, drawings and publications required by contractors in connec

7、tion with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 2.2 Other publications. The following documents form a part of this specifi- cation to the extent specified herein. Unless otherwise indicated, the issue in effect on d

8、ate of invitation for bids or request for proposal shall apply. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI)/AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ANSI/ASTM-E18-79 - Standard Test Method for Rockwell Hardness and Rockwell Superficial Hardness of Metal lic Material s. (Application for cop

9、ies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) (Technical society and technical association specifications and standards are generally available for reference from libraries. They are also distributed among technical groups and u

10、sing Federal agencies.) 3. REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specifi- In the event ed herein and in accordance with the applicable specification sheets. of any confl ict between requirements of this specification and the specification sheet, the latt

11、er shall govern, 3.2 Materials. Recycled and reclaimed materials (see 3.1) shall be used to the maximum extent practicable. 3.2.1 Carbon steel . Carbon steel clevis pins shall conform to the requirements of steel composition of 1010 or 1111 as specified in FED-STD-66, These steels shall have a minim

12、um ultimate shear strength of 283 MPa. 3.3 Dimensions. Dimensions and tolerances for all types of clevis pins shall conform to the dimensional requirements of the applicable specification sheet and shall apply after protective finishes. 3.4 Performance characteristics. The clevis pins shall meet the

13、 following per- formance requirements when subjected to the applicable test specified in 4.8. 3.4.1 Double shear strength. Carbon steel clevis pins shall be capable of withstanding the minimum double shear strengths specified in table I (see 4.8.2). 2 Provided by IHSNot for ResaleNo reproduction or

14、networking permitted without license from IHS-,-,-b- - DOD-P-63479 53 W 9999906 0309345 3 = DOD-P-63479 I Nominal pin dia. (mm) I kN (min) I 3.6.1 Carbon steel clevis pins. Carbon steel clevis pins shall be cyanide hardened to 70HR30N minimum to a depth of 0.125 mm (millimeters) minimum (see I 4.8.4

15、). 5 6 8 10 12 14 16 20 11 16 28 44 64 114 178 a7 3.5 Finish. The protective finish of the clevis pins when specified in the applicable specification sheet shall be as follows (see 4.8.3). 3.5.1 Cadmium plate. Carbon steel clevis pins shall be cadmium plated in accordanc-6, Type II, class 2. Plating

16、 thickness shall be 7.6 rim (micrometers) . with QQ-2-325, Type II, class 3. Coating thickness shall be 5.1 um (micrometers). 3.5.2 Zinc coating. Carbon steel clevis pins shall be zinc coated in accordance 3.6 Hardness. 3.7 Workmanship. The workmanship shall be uniform in quality and free of irregul

17、arities or detrimental defects. The surfaces shall not contain any foreign matter. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract, Except as otherwise specified in the contract, the contract- the contractor is responsible for the perform

18、ance of al 1 inspection requirements as specified herein. or may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in th

19、e specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. Material inspection (see 4.4) b. Quality Conformance inspectio

20、n (see 4.5) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.3 Inspection conditions. Unless otherwise specified, all inspections shall be performed in accordance with the test conditions specified in 4.8.1 thru 4.8.4. 4.4 Materials inspection. Ma

21、terials inspection shall consist of certification supported by verifying data that the materials used in fabricating the clevis pins are in accordance with the applicable paragraphs listed in 3.2. 4.5 Quality conformance inspection. Qual i ty conformance inspection shall be as specified in table II.

22、 fied shall be defective. Each clevis pin which does not pass any of the tests speci- 4.6 Qual i ty conformance inspection sampl ins. 4.6.1 Inspection lot. An inspection lot shall consist of all clevis pins covered by a single specification sheet produced under essentially the same con- ditions, and

23、 offered for inspection at any one time. 3.3 3.4.1 TABLE II. Qua1it.y conformance inspections. 4.8.1 4.8.2 Inspecti on I Di mens i ons Double Shear Strength Finish Hardness Test method paragraph I Requ i remen t paraq ra ph 3.5.1, 3.5.2 3.6 4.8.3 4.8.4 4.6.2 Sampling for visual and dimensions examin

24、ation. A random sample of clevis Dins shal7 be taken from each lot in accordance with MIL-STD-105 insrection level II. The acceptable quality level (AQL) shall be as indicated in tabie III. The AQL shall apply to each individual defect, not to a group of defects. 4.6.3 Sampling for shear test. Sampl

25、ing of shear test of clevis pins shall be in accordance with level S-1 of MIL-STD-105. The AQL shall be 0.65 percent defect- ive. 4.6.4 Sampling for finish test. Samplings for protective finish test of clevis pins shall be in accordance with the applicable specification referenced in 3.5.1 and 3.5.2

26、 4.6.5 Sampling for hardness test. Sampling for hardness test of clevis pins shall be in accordance with level S-1 of MIL-STD-105. The AQL shall be 0.65 percent defective: 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-P-63q77 53 777770b OI10

27、73q7 7 DOD-P-63479 Category Major 101 102 Mi nor 201 202 203 204 205 206 207 208 TABLE III, Classification of defects. Defect AQL = 0.65 percent defects Clevis pin diameter Under head to center1 ine of dril led hole (length) - AQL = 6.5 Head diameter Head height Under head to end shank Overall 1 eng

28、th Shank chamfer diameter Head chamfer length Hole size Protective finish missinq or incomlilete Inspection met hod SIE 1/ SIE - i/ SIE - Standard inspection equipment. 4.7 Packaging inspection. The sampling and inspection of the preservation, packaging, packing and container marking shall be in acc

29、ordance with the require- ments of PPP-H-1581. 4.8 Methods of inspection. 4.8.1 Visual and dimensions examination. Each clevis pin taken as specified in 4.6.2 shall be examined to verify conformance with this specification. Ex- - amination shall be conducted in accrdance with table III. 4.8.2 Double

30、 shear strength test. Each clevis pin taken as specified in 4.6.3 shall be tested for double shear strength in accordance with 4.8.2.2. 4.8.2.1 Shear test fixture. The shear test shall be made by means of a suit- able fixture which meets the following requirements. The clevis pin shall be placed in

31、a hole that passes through a shear block and a plunger within the block. The maximum clearance between the shearing planes of the block and the plunger shall be Q.125 mm (millimeters). The block and the plunger shall be constructed so that the shear planes are normal to the longitudinal axis of the

32、clevis pin being tested. The block and plunger shall be made of hardened steel or shall have steel inserts with a minimum shearing-surface hardness of Rockwell C65. The clearance or interference between the clevis pin and clevis pin hole of the block and plunger shall be within the following limits:

33、 5 SIE SIE SIE SIE SI E SIE Gage Visual Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DOD-P-63977 53 7797706 0307348 7 DOD-P-6 3479 Clevis pin dia. (nom.) C1 earance (max. ) In terference (max . ) (mm) (mm) (mm) 1.5 to 5 .O075 .O050 6 to 10 .o100 .

34、O075 12 to 16 .O125 .O075 20 to 25 .O150 .o100 The clevis pin to be tested shall be assembled to the block and plunger with the two ends of the clevis pin at least one clevis pin diameter away from the shear plane. A load equal to the minimum double shear value specified in table I for the clevis pi

35、n size being tested, shall be applied to the plunger. If fracture occurs in the clevis pin under the applied shear load the clevis pin shall be con- sidered defective. Clevis pins too short to be tested in double shear shall be tested by applying the test to two clevis pins simultaneously in single

36、shear. 4.8.2.2 Double shear test method. The clevis pins shall be tested by the double shear method and shall be subjected to the minimum shear force as shown in table I. 4.8.3 Finish test. The carbon steel clevis pins shall conform to the finish test of QQ-P-416 and QQ-2-325 as specified in 3.5. 4.

37、8.4 Hardness. The clevis pins taken as specified in 4.6.5 shall be subjected to a hardness test to detemine conformance to 3.6. The test shall be conducted in accordance with ASTM E-18-79. 5. PACKAGING 5.1 Packaging requirements. The requirements for packaging, packing and con- 6. NOTES 6.1 Intended

38、 use. Clevis pins are intended for use in equipment for fastening 6.2 Ordering data. Procurement documents should specify the fol lowing: I tainer marking shall be in accordance with PPP-H-1581 (see 6.2). clevises and eyes. a. Title, number and date of this specification and applicable b. Applicable

39、 specification sheet part number(s). c. Applicable levels of packaging protection (see 5.1). speci fi cati on sheet . 6.3 Definitions. 6.3.1 Metric ternis and definitions. Metric terms used in this specification are defined in ASTM E 380, Standard for Metric Practice. 13 Provided by IHSNot for Resal

40、eNo reproduction or networking permitted without license from IHS-,-,-Cu s tod i ans : Army - AR Air Force - 99 Review activities: Air Force - 11 Amy - AT, AV DLA-IS User activities: Amy - ME DOD-P-63q77 53 777770b 0307347 O = - DOD-P-63479 .Y 7 Preparing act i vi ty : Amy - AR Agent: DLA- I S (Project 5315-0322) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-