DLA DSCC-DWG-04001 REV B-2009 CAPACITORS TANTALUM HYBRID HERMETICALLY SEALED.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Changes in Capacitance value and part numbers. 17 Nov 2004 Kendall Cottongim B Approved sources of supply. Inspection of product for delivery. Certification. 21 Oct 2009 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV

2、PAGE REV PAGE REV STATUS OF PAGES REV B B B B B B B B PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Ken Bernier DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 6 November 2003 CHECKED BY Ken Bernier TITLE CAPACITORS, TANTALUM, HYBRID, HERMETICALLY SEALED APPROVED BY Kendall Cotton

3、gim SIZE A CODE IDENT. NO. 037Z3 DWG NO. 04001 REV B PAGE 1 OF 8 AMSC N/A 5910-E437 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.Provided by IHSNot for Resale-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 REV B PAGE 2

4、 1. SCOPE 1.1 Scope. This drawing describes the requirements for tantalum hybrid capacitors, hermetically sealed in welded tantalum case with glass to metal anode terminal. 1.2 General. The capacitor shall utilize a sintered tantalum anode and ruthenium oxide coated cathodes operating in aqueous ele

5、ctrolyte. The components shall be hermetically sealed in a welded tantalum case with glass-to-metal anode terminal seal. 1.3 Part or Identifying Number (PIN). The complete PIN is as follows: 04001- | | XX | |Drawing Dash number _ number (see table I) 2. APPLICABLE DOCUMENTS 2.1 Government documents.

6、 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). STANDARDS DEPARTME

7、NT OF DEFENSE MIL-STD-202 - Test Methods for Electronic and Electrical Components Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Docum

8、ent Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable l

9、aws and regulations unless a specific exemption has been obtained. Provided by IHSNot for Resale-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 REV B PAGE 3 3. REQUIREMENTS 3.1 Interface and physical dimensions. The interface and physical dimensions shal

10、l be as specified herein (see figure 1). 3.1.1 Case. The case shall be tantalum. 3.1.2 Mass. 0 50 volt parts: 41 3 grams; 63 125 volt parts: 47 3 grams. 3.1.3 Pure tin. The use of pure tin as an underplate or final finish is prohibited both internally and externally. Tin content of capacitor compone

11、nts and solder shall not exceed 97 percent by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3) 3.1.4 Storage temperature. The storage temperature shall be -62C to +125C. 3.1.5 Operating temperature range. The operating temperature range shall be -55C de-rated to +125C.

12、3.2 Electrical characteristics. 3.2.1 Rated voltage. The rated voltage shall be in accordance with Table I at -55C de-rated to +125C. 3.2.2 Surge voltage. The test shall be 1000 cycles at 110% of rated voltage at 85C 3C. Each cycle shall consist of a 30 2 second surge voltage application followed by

13、 a 330 2 second discharge period. The part shall be charged and discharged through a 1000 ohm resistor. The capacitor must not be visibly damaged and the electrical characteristics must remain within specification. 3.2.3 Dielectric. The dielectric shall be an aqueous electrolyte. 3.2.4 DC leakage cu

14、rrent. The maximum DC leakage current shall be as specified in Table I following 5 minutes at the working voltage and 25C (see Table II). 3.2.5 Capacitance. Capacitance shall be as specified in Table I at 120Hz and 25C, 20%. 3.2.6 Capacitance tolerance. The capacitance tolerance shall be 20 percent

15、at +25C. 3.2.7 Equivalent series resistance (ESR). The maximum equivalent series resistance shall be as specified in Table I at 1 kHz and 25C. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHSDEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT

16、 NO. 037Z3 DWG NO. 04001 REV B PAGE 4 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. FIGURE 1. Case dimensions and configurationInches mm . .002 0.05 .003 0.08 .005 0.13 .015 0.38 .030 0.76 .040 1.02 .064 1.63 .230 5.84 .312 7.92 .400 10.16 .500 12.

17、70 1.400 35.56 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHSDEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 REV B PAGE 5 TABLE I. Electrical characteristics. DSCC drawing 04001- Capacitance in (uF) 85C Rated vol

18、tage dc 125C Rated voltage dc ESR max (ohms) Leakage current max (A) 01 02 03 04 05 06 07 08 09 10 50,000 30,000 18,000 12,000 8,000 4,000 2,800 1,900 1,500 1,100 10 16 25 35 50 63 80 100 110 125 6 9.5 15 20 30 38 48 60 65 75 0.050 0.050 0.050 0.050 0.060 0.100 0.100 0.125 0.200 0.200 150 150 150 15

19、0 170 170 200 200 200 200 3.3 Environmental characteristics. TABLE II. Environmental testing. Test Test Method Condition Details Shock MIL-STD-202 Method 213 G 11mS 50g Vibration MIL-STD-202 Method 204 D 12 Sweeps/Axis, 20g peak Vibration MIL-STD-202 Method 214 I, Letter D 1.5 Hours/Axis, 12g rms Mo

20、isture Resistance MIL-STD-202 Method 106 6 V Polarity Thermal Shock MIL-STD-202 Method 107 A Altitude MIL-STD-202 Method 105 D 100,000 ft test 3.3.1 Thermal shock. Thermal shock test shall be as specified in Table II. 3.3.2 Moisture resistance. Moisture resistance test shall be as specified in Table

21、 II. 3.3.3 Hermetic Seal. The capacitor shall be hermetically sealed such that the case does not leak electrolyte or vent any gas when exposed to a vacuum, per MIL-STD-202, method 112, test condition C, procedure IIIa. 3.4 Physical characteristics. 3.4.1 Shock . Shock test shall be as specified in T

22、able II. 3.4.3 Resistance to solder heatMIL-STD-202, method 210, test condition B. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. . The capacitor shall withstand solder dipping of the terminals at 260C for 10 seconds per 3.4.4 Terminal strength.

23、The capacitor terminals shall withstand a 5-pound pull test for 30 seconds per MIL-STD-202, method 211, test condition A. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. 3.4.5 Solderability. The terminations shall be solderable per MIL-STD-202, me

24、thod 208. 3.4.6 Resistance to solvents. Resistance to solvents shall be in as specified in MIL-STD-202, method 215K. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHSDEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 R

25、EV B PAGE 6 3.4.7 Vibration. Vibration shall be as specified in table II. 3.4.8 Barometric pressure (reduced). Capacitors shall be tested using MIL-STD-202, method 105, condition D. 3.4.9 Fungus. The capacitor shall not support fungus growth and shall not be a nutrient to fungus. 3.5 Recycled, recov

26、ered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs.

27、 3.6 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be a approved source of supply. 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply a manufacturer shall perform all testing specified herein on a sampl

28、e of parts agreed upon by the manufacturer and DSCC-VA. 3.8 Marking. Marking shall be in accordance with MIL-STD-1285, except the capacitor shall be marked with the PIN as specified herein (see 1.2), the manufacturers name or Commercial and Government Entity (CAGE) code, date lot code and polarity.

29、3.9 Workmanship. The capacitor shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection is not required. 4.2 Conformance inspections. 4.2.1 Inspection of product for delivery. In

30、spection of product for delivery shall consist of dc leakage, capacitance, and ESR. 4.2.2 Certification. The procuring activity, at its discretion, may accept a certificate of compliance for table II requirements in lieu of performing table II tests. Provided by IHSNot for ResaleNo reproduction or n

31、etworking permitted without license from IHSDEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 REV B PAGE 7 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging

32、of materiel is to be performed by DoD or in-house personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agenc

33、y, or within the military services system commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a genera

34、l or explanatory nature, which may be helpful, but is not mandatory.) 6.1 Intended use. Hybrid capacitors covered by this drawing are intended mainly for use in defense electronic systems, avionics, and weapon systems. 6.2 Ordering data. The contract or purchase order should specify the following: a

35、. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. d. Requirements for notificatio

36、n of change of product to procuring activity, if applicable. 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop un

37、der typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on thi

38、s matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.4 Replaceability. Capacitors covered by this drawing will replace the same commercial device covered by contractor prepared specification or drawing. 6.5 Similar vendor PINs. See table III. 6.6 Users of rec

39、ord. Coordination of this document for future revisions are coordinated only with the approved sources of supply and the users of record of this document. Requests to be added as a recorded user of this drawing should be in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box

40、 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. 6.7 Approved sources of supplyATTN: DSCC-VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to . Approved sources of supply are listed herein. Additional sources wi

41、ll be added as they become available. For assistance in the use of this drawing, contact Defense Supply Center, Columbus, capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHSDEFENSE

42、 SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04001 REV B PAGE 8 Table III. Similar vendor PIN. DSCC PIN 04001- 1/ Vendor similar PIN 01 02 03 04 05 06 07 08 09 10 THQ1010503 THQ1016303 THQ1025183 THQ1035123 THQ1050802 THQ1063402 THQ1080282 THQ1100192 THQ1110152 THQ1125

43、112 1/ Parts must be purchased to this DSCC PIN to assure all performance and tests are met. Vendor CAGE Vendor name Number and address06MN5 Evans Capacitor Company 72 Boyd Avenue East Providence, RI 02914-1202 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS