DLA DSCC-DWG-04002 REV A-2009 CAPACITORS TANTALUM HYBRID POLYMER CASE SEALED.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Approved sources of supply. Inspection of product for delivery. Certification. 4 Nov 2009 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV PAGE REV PAGE REV STATUS OF PAGES REV A A A A A A A A PAGES 1 2 3 4 5 6 7 8 PMIC

2、 N/A PREPARED BY Ken Bernier DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 18 June 2004 CHECKED BY Ken Bernier TITLE CAPACITORS, TANTALUM, HYBRID, POLYMER CASE, SEALED APPROVED BY Kendall Cottongim SIZE A CODE IDENT. NO. 037Z3 DWG NO. 04002 REV A PAGE 1 OF 8 AMSC N/A 5910-E43

3、8 .Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the specific electrical, mechanical, and environmental

4、 requirements for polymer cased hybrid capacitors. 1.2 General. The capacitor shall utilize a sintered tantalum anodes and ruthenium oxide coated cathodes operating in aqueous electrolyte. The components shall be sealed in a polymer case. 1.3 Part or Identifying Number (PIN). The complete PIN is as

5、follows: 04002 | | -XX | |Drawing Dash number _ number (see table I) 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise

6、specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). STANDARDS DEPARTMENT OF DEFENSE MIL-STD-202 - Test Methods for Electronic and Electrical Components Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are ava

7、ilable online at http:/assist.daps.dla.mil/quicksearch/ or www.assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references

8、cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENT

9、ER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A PAGE 3 3. REQUIREMENTS 3.1 Interface and physical dimensions. The interface and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Case. The case shall be polymer. 3.1.2 Mass. 0 50 volt parts: 25 3 grams;

10、 63 125 volt parts: 31 3 grams. 3.1.3 Pure tin. The use of pure tin as an underplate or final finish is prohibited both internally and externally. Tin content of capacitor components and solder shall not exceed 97 percent by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6

11、.3). 3.1.4 Storage temperature. The storage temperature shall be -40C to +80C. 3.1.5 Operating temperature range. The operating temperature range shall be -40C to +70C. 3.2 Electrical characteristics. 3.2.1 Rated voltage. The rated voltage shall be in accordance with Table I at -40C to +70C. 3.2.2 S

12、urge voltage. The test shall be 1000 cycles at 110% of rated voltage at 70C 3C. Each cycle shall consist of a 30 2 second surge voltage application followed by a 330 2 second discharge period. The part shall be charged and discharged through a 1000 ohm resistor. The capacitor must not be visibly dam

13、aged and the electrical characteristics must remain within specification. 3.2.3 Dielectric. The dielectric shall be an aqueous electrolyte. 3.2.4 DC leakage current. The maximum DC leakage current shall be as specified in Table I following 5 minutes at the working voltage and 25C (see Table II). 3.2

14、.5 Capacitance. Capacitance shall be as specified in Table I at 120Hz and 25C, 20%. 3.2.6 Capacitance tolerance. The capacitance tolerance shall be 20 percent at +25C. 3.2.7 Equivalent series resistance (ESR). The maximum equivalent series resistance shall be as specified in Table I at 1 kHz and 25C

15、. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A PAGE 4 FIGURE 1. Case dimensions and configuration NOTES: 1. Dimensions are in inches. 2. Metric equivale

16、nts are given for general information only. Inches mm .001 0.03 .015 0.38 .030 0.76 .040 1.02 .265 6.73 .280 7.11 .290 7.37 .815 20.70 1.260 32.00 1.630 41.40 1.645 41.78 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS

17、 COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A PAGE 5 TABLE I. Electrical characteristics. DSCC Drawing 04002- Voltage DC Capacitance in (uF) DCL max (A) ESR (max) 01 10 50,000 150 0.050 02 16 36,000 150 0.050 03 25 23,000 150 0.050 04 35 12,000 150 0.050 05 50 8,000 170 0.060 06 63

18、 4,000 170 0.100 07 80 2,800 200 0.100 08 100 1,900 200 0.125 09 110 1,500 200 0.200 10 125 1,100 200 0.200 3.3 Environmental testing. TABLE II. Environmental testing. Test Test Method Condition Details Shock MIL-STD-202 Method 213 G 11mS 50g Vibration MIL-STD-202 Method 204 D 12 Sweeps/Axis, 20g pe

19、ak Vibration MIL-STD-202 Method 214 I, Letter D 1.5 Hours/Axis, 12g rms Moisture Resistance MIL-STD-202 Method 106 6 V Polarity Thermal Shock MIL-STD-202 Method 107 A Altitude MIL-STD-202 Method 105 D 100,000 ft test 3.3.1 Thermal shock. Thermal shock test shall be as specified in Table II. 3.3.2 Mo

20、isture resistance. Moisture resistance test shall be as specified in Table II. 3.4 Physical testing. 3.4.1 Shock . Shock test shall be as specified in Table II. 3.4.3 Resistance to solder heatMIL-STD-202, method 210, test condition B. The capacitor shall not be visibly damaged and the electrical cha

21、racteristics shall not be affected. . The capacitor shall withstand solder dipping of the terminals at 260C for 10 seconds per 3.4.4 Terminal strength. The capacitor terminals shall withstand a 5-pound pull test for 30 seconds per MIL-STD-202, method 211, test condition A. The capacitor shall not be

22、 visibly damaged and the electrical characteristics shall not be affected. 3.4.5 Solderability. The terminations shall be solderable per MIL-STD-202, method 208. 3.4.6 Resistance to solvents. Resistance to solvents shall be in as specified in MIL-STD-202, method 215K. Provided by IHSNot for ResaleNo

23、 reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A PAGE 6 3.5 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials shou

24、ld be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.6 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to b

25、e an approved source of supply. 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply a manufacturer shall perform all testing specified herein on a sample of parts agreed upon by the manufacturer and DSCC-VA. 3.8 Marking. Marking shall be in accordance with MIL-ST

26、D-1285, except the capacitor shall be marked with the PIN as specified herein (see 1.2), the manufacturers name or Commercial and Government Entity (CAGE) code, date lot code and polarity. 3.9 Workmanship. The capacitor shall be uniform in quality and free from any defects that will affect life, ser

27、viceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection is not required. 4.2 Conformance inspections. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of dc leakage, capacitance, and ESR. 4.2.2 Certification. The pr

28、ocuring activity, at its discretion, may accept a certificate of compliance for table II requirements in lieu of performing table II tests Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDEN

29、T NO. 037Z3 DWG NO. 04002 REV A PAGE 7 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the

30、 responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agency, or within the military services system commands. Packaging data retrieval is available from t

31、he managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature, which may be helpful, but is not mandatory.) 6.1 Intended use. Hybrid c

32、apacitors covered by this drawing are intended mainly for use in defense electronic systems, avionics, and weapon systems. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection

33、 data or certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. d. Requirements for notification of change of product to procuring activity, if applicable. 6.3 Tin whisker growth. The use of

34、alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal coatings applie

35、d over top of a whisker prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have been shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin).

36、 6.4 Replaceability. Capacitors covered by this drawing will replace the same commercial device covered by contractor prepared specification or drawing. 6.5 Similar vendor PINs. See table II. 6.6 Users of record. Coordination of this document for future revisions are coordinated only with the approv

37、ed sources of supply and the users of record of this document. Requests to be added as a recorded user of this drawing should be in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdscc.dla.mil also by telephone

38、(614) 692-0563 or DSN 850-0563. 6.7 Approved sources of supplyATTN: DSCC-VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to . Approved sources of supply are listed herein. Additional sources will be added as they become available. For assistance in the use of this drawing, contact Def

39、ense Supply Center, Columbus, capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04002 REV A

40、 PAGE 8 Table II. Similar vendor PIN. DSCC drawing PIN Vendor similar designation or type number 1/ Vendor CAGE Vendor name and address 04002-01 04002-02 04002-03 04002-04 04002-05 04002-06 04002-07 04002-08 04002-09 04002-10 HQ1010503 HQ1016363 HQ1025233 HQ1035123 HQ1050802 HQ1063402 HQ1080282 HQ11

41、00192 HQ1110152 HQ1125112 06MN5 Evans Capacitor Company 72 Boyd Avenue East Providence, RI 02914-1202 1/ CAUTION: Do not use this number for item acquisition. Items acquired to this number may not satisfy the performance requirements of this drawing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-