DLA DSCC-DWG-04004 REV B-2009 CAPACITORS TANTALUM HYBRID HERMETICALLY SEALED.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Correction to part numbers 7 Dec 2007 Michael A. Radecki B Approved sources of supply. Inspection of product for delivery. Certification. 21 Oct 2009 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV PAGE REV PAGE REV ST

2、ATUS OF PAGES REV B B B B B B B B PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Ken Bernier DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 8 September 2004 CHECKED BY Ken Bernier TITLE CAPACITORS, TANTALUM, HYBRID, HERMETICALLY SEALED APPROVED BY Kendall Cottongim SIZE A CODE IDE

3、NT. NO. 037Z3 DWG NO. 04004 REV B PAGE 1 OF 8 AMSC N/A 5910-E440 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 2 1. SCOPE 1.1 Scope. This drawing de

4、scribes the requirements for tantalum hybrid capacitors, hermetically sealed in welded tantalum case with glass to metal anode terminal seal. 1.2 General. The capacitor shall utilize a sintered tantalum anodes and ruthenium oxide coated cathodes operating in aqueous electrolyte. The components shall

5、 be hermitically sealed in a welded tantalum case with a glass-to-metal anode terminal seal. 1.3 Part or Identifying Number (PIN). The complete PIN is as follows: 04004 | | -XX | |Drawing Dash number _ number (see table I) 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, stand

6、ards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 -

7、Test Methods for Electronic and Electrical Components Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins

8、 Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless

9、a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 3 3. REQUIREMENTS 3.1 Interface and physical dimensions. The i

10、nterface and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Case. The case shall be tantalum. 3.1.2 Mass. 0 - 50 volt parts: 100 3 grams; 63 - 125 volt parts; 125 3 grams. 3.1.3 Pure tin. The use of pure tin as a underplate or final finish is prohibited both internally and ex

11、ternally. Tin content of capacitor components and solder shall not exceed 97 percent by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). 3.1.4 Storage temperature. The storage temperature shall be -62C to 130C. 3.1.5 Operating temperature range(Table I). . The operatin

12、g temperature range shall be -55C to +85C or +125C with voltage de-rating 3.2 Electrical characteristics. 3.2.1 Rated voltage. The rated voltage shall be in accordance with table I at -55C to +85C or +125C with voltage derating (Table I). 3.2.2 Surge voltage. The test shall be 1000 cycles at 110% of

13、 rated voltage at 85C 3C. Each cycle shall consist of a 30 2 second surge voltage application followed by a 330 2 second discharge period. The part shall be charged and discharged through a 1000 ohm resistor. The capacitor must not be visibly damaged and the electrical characteristics must remain wi

14、thin specification. 3.2.3 Dielectric. The dielectric shall be an aqueous electrolyte. 3.2.4 DC leakage current. The maximum dc leakage current shall be as specified in table I following 5 minutes at the working voltage and 25C. 3.2.5 Capacitance. Capacitance shall be as specified in table I at 120Hz

15、 and 25C, 20%. 3.2.6 Capacitance tolerance. The capacitance tolerance shall be 20 percent at +25C. 3.2.7 Equivalent series resistance (ESR). The maximum equivalent series resistance shall be as specified in table I at 1 kHz and 25C. Provided by IHSNot for ResaleNo reproduction or networking permitte

16、d without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 4 TABLE I. Electrical characteristics. DSCC drawing 04004- Capacitance in (uF) 85C rated voltage dc 125C rated voltage dc ESR max (ohms) Leakage current max (A) 01 02 03

17、 04 05 06 07 08 09 200,000 120,000 70,000 50,000 30,000 16,000 11,000 7,500 4,500 10 16 25 35 50 63 80 100 125 6 9.5 15 21 30 37.5 48 60 75 0.025 0.025 0.025 0.025 0.025 0.035 0.035 0.035 0.050 300 300 300 300 400 400 500 500 500 Provided by IHSNot for ResaleNo reproduction or networking permitted w

18、ithout license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 5 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. FIGURE 1. Case dimensions and configurationInches mm . .002 0.05 .003 0.

19、08 .005 0.13 .030 0.76 .040 1.02 .064 1.63 .230 5.84 .500 12.70 .760 19.30 .775 19.69 1.400 35.56 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 6 3.

20、3 Environmental testing. TABLE II. Environmental testing. Test Test method Condition Details Shock MIL-STD-202, method 213 G 11 mS at 50g Vibration MIL-STD-202, method 204 D 12 sweeps/axis, 20g peak Vibration MIL-STD-202, method 214 I, Letter D 1.5 hours/axis, 12g rms Moisture resistance MIL-STD-202

21、, method 106 6 V polarity Thermal shock MIL-STD-202, method 107 A Altitude MIL-STD-202, method 105 D 100,000 ft test 3.3.1 Thermal shock. Thermal shock test shall be as specified in table II. 3.3.2 Moisture resistance. Moisture resistance test shall be as specified in table II. 3.3.3 Hermetic Seal.

22、The capacitor shall be hermetically sealed such that the case does not leak electrolyte or vent any gas when exposed to a vacuum, in accordance with MIL-STD-202, method 112, test condition C, procedure IIIa. 3.4 Physical testing. 3.4.1 Shock . Shock test shall be as specified in table II. 3.4.3 Resi

23、stance to solder heat. The capacitor shall withstand solder dipping of the terminals at 260C for 10 seconds in accordance with MIL-STD-202, method 210, test condition B. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. 3.4.4 Terminal strengthMIL-ST

24、D-202, method 211, test condition A. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. . The capacitor terminals shall withstand a 5-pound pull test for 30 seconds in accordance with 3.4.5 Solderability. The terminations shall be solderable per MIL-

25、STD-202, method 208. 3.4.6 Resistance to solvents. Resistance to solvents shall be in as specified in MIL-STD-202, method 215K. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3

26、 DWG NO. 04004 REV B PAGE 7 3.5 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promo

27、tes economically advantageous life cycle costs. 3.6 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be an approved source of supply. 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply a manufacturer shall

28、 perform all testing specified herein on a sample of parts agreed upon by the manufacturer and DSCC-VA. 3.8 Marking. Marking shall be in accordance with MIL-STD-1285, except the capacitor shall be marked with the PIN as specified herein (see 1.2), the manufacturers name or Commercial and Government

29、Entity (CAGE) code, date lot code and polarity. 3.9 Workmanship. The capacitor shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection is not required. 4.2 Conformance inspectio

30、ns. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of dc leakage, capacitance, and ESR. 4.2.2 Certification. The procuring activity, at its discretion, may accept a certificate of compliance for table II requirements in lieu of performing table II tests. P

31、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 8 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specifie

32、d in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points p

33、ackaging activities within the Military Service or Defense Agency, or within the military services system commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging a

34、ctivity. 6. NOTES (This section contains information of a general or explanatory nature, which may be helpful, but is not mandatory.) 6.1 Intended use. Hybrid capacitors covered by this drawing are intended mainly for use in defense electronic systems, avionics, and weapon systems. 6.2 Ordering data

35、. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Require

36、ments for packaging and packing. d. Requirements for notification of change of product to procuring activity, if applicable. 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacturer. Tin whiskers may occur

37、 anytime from a day to years after manufacturer and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have been shown t

38、o inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.4 Replaceability. Capacitors covered by this drawing will replace the same commercial device covered by contractor prepared specificati

39、on or drawing. 6.5 Similar vendor PINs. See table III. 6.6 Users of record. Coordination of this document for future revisions are coordinated only with the approved sources of supply and the users of record of this document. Requests to be added as a recorded user of this drawing should be in writi

40、ng to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. 6.7 Approved sources of supply. Approved sources of supply are listed herein. Additional sources will be

41、added as they become available. For assistance in the use of this drawing, contact Defense Supply Center, Columbus, ATTN: DSCC-VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. Provided by IHSNot for Resale

42、No reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04004 REV B PAGE 9 Table III. Similar vendor PIN. DSCC PIN 04004- 1/ Vendor similar PIN 01 02 03 04 05 06 07 08 09 THQ5010204 THQ5016124 THQ5025703

43、THQ5035483 THQ5050303 THQ5063163 THQ5080113 THQ5100752 THQ5125452 1/ Parts must be purchased to this DSCC PIN to assure all performance and tests are met. Vendor CAGE Vendor name Number and address06MN5 Evans Capacitor Company 72 Boyd Avenue East Providence, RI 02914-1202 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-