DLA DSCC-DWG-04005 REV B-2009 CAPACITORS TANTALUM HYBRID HERMETICALLY SEALED.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Correction to figure 18 Dec 2007 Michael A. Radecki B Approved sources of supply. Inspection of product for delivery. Certification. 4 Nov 2009 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV PAGE REV PAGE REV STATUS O

2、F PAGES REV B B B B B B B B PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Ken Bernier DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 8 September 2004 CHECKED BY Ken Bernier TITLE CAPACITORS, TANTALUM, HYBRID, HERMETICALLY SEALED APPROVED BY Kendall Cottongim SIZE A CODE IDENT. NO

3、. 037Z3 DWG NO. 04005 REV B PAGE 1 OF 9 AMSC N/A 5910-E441 .Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 2 1. SCOPE 1.1 Scope. This drawing describ

4、es the requirements for tantalum hybrid capacitors, hermetically sealed in welded tantalum case with glass to metal anode terminal in mounted and un-mounted configurations. 1.2 General. The capacitor shall utilize a sintered tantalum anodes and ruthenium oxide coated cathodes operating in aqueous el

5、ectrolyte. The capacitor shall be hermetically sealed such that the case does not leak electrolyte or vent any gas when exposed to a vacuum, per MIL-STD-202, Method 112, Condition C, Procedure IIIa. 1.3 Part or Identifying Number (PIN). The complete PIN is as follows: 04005 | | -XX | |Drawing Dash n

6、umber _ number (see table I) 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents

7、 are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Test Methods for Electronic and Electrical Components Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/assist.daps.dla.m

8、il/quicksearch/ or http:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this docume

9、nt takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CO

10、DE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 3 3. REQUIREMENTS 3.1 Interface and physical dimensions. The interface and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Case. The case shall be tantalum. 3.1.2 Mass. 8 1.5 grams. 3.1.3 Pure tin. The use of pure tin as an underplat

11、e or final finish is prohibited both internally and externally. Tin content of capacitor components and solder shall not exceed 97 percent by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3) 3.1.4 Storage temperature. The storage temperature shall be -62C to +130C. 3.1.

12、5 Operating temperature range. The operating temperature range shall be -55C to +125C. 3.2 Electrical characteristics. 3.2.1 Rated voltage. The rated voltage shall be in accordance with table I at -55C to +85C or +125C with voltage de-rating (Table I). 3.2.2 Surge voltage. The test shall be 1000 cyc

13、les at 110% of rated voltage at 85C 3C. Each cycle shall consist of a 30 2 second surge voltage application followed by a 330 2 second discharge period. The part shall be charged and discharged through a 1000 ohm resistor. The capacitor must not be visibly damaged and the electrical characteristics

14、must remain within specification. 3.2.3 Dielectric. The dielectric shall be an aqueous electrolyte. 3.2.4 DC leakage current. The maximum DC leakage current shall be as specified in table I following 5 minutes at the working voltage and 25C. 3.2.5 Capacitance. Capacitance shall be as specified in ta

15、ble I at 120 Hz and 25C, 20 percent. 3.2.6 Capacitance tolerance. The capacitance tolerance shall be 20 percent at +25C. 3.2.7 Equivalent series resistance (ESR). The maximum equivalent series resistance shall be as specified in table I at 1 kHz and 25C. Provided by IHSNot for ResaleNo reproduction

16、or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 4 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. FIGURE 1. Case dimensions and configuration. In

17、ches mm .005 0.13 .010 0.25 .015 0.38 .025 0.64 .200 5.08 .274 6.96 .430 10.92 .500 12.70 .600 15.24 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 5

18、 TERMINALS: 60/40 Sn/Pb PLATED 1 N/C .032 Diameter 2 N/C .032 Diameter 3 N/C .032 Diameter 4 N/C .032 Diameter 5 Negative .026 Diameter 6 Positive .026 Diameter FIGURE 2. Mounted Configuration - Case dimensions for P/N 4005-11 to -20 (see Table 1). Provided by IHSNot for ResaleNo reproduction or net

19、working permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 6 * TABLE I. Electrical characteristics. DSCC drawing 04005- Capacitance in (uF) 85C rated voltage dc 125C rated voltage dc ESR max (ohms) Leakage curren

20、t max (A) 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 10,000 5,000 3,800 3,000 2,500 1,500 875 565 360 215 10,000 5,000 3,800 3,000 2,500 1,500 875 565 360 215 10 16 25 30 35 50 60 75 100 125 10 16 25 30 35 50 60 75 100 125 6 9.5 15 18 21 30 36 45 60 75 6 9.5 15 18 21 30 36 45 60 75

21、0.20 0.20 0.20 0.25 0.25 0.25 0.35 0.50 0.80 1.25 0.20 0.20 0.20 0.25 0.25 0.25 0.35 0.50 0.80 1.25 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Note: P/N 4005-11 to -20 are mounted versions of P/N 4005-01 to -10 (see Figure 2) 3.3 Environmental testing. TABLE II. Environmental testin

22、g. Test Test method Condition Details Shock MIL-STD-202, method 213 G 11 ms at 50g Vibration MIL-STD-202, method 204 D 12 sweeps/axis, 20g peak Vibration MIL-STD-202, method 214 I, letter D 1.5 hours/axis, 12g rms Moisture resistance MIL-STD-202, method 106 6 V polarity Thermal shock MIL-STD-202, me

23、thod 107 A Altitude MIL-STD-202, method 105 D 100,000 ft test 3.3.1 Thermal shock. Thermal shock test shall be as specified in table II. 3.3.2 Moisture resistance. Moisture resistance test shall be as specified in table II. 3.3.3 Hermetic Seal. The capacitor shall be hermetically sealed such that th

24、e case does not leak electrolyte or vent any gas when exposed to a vacuum, in accordance with MIL-STD-202, method 112, test condition C, procedure IIIa. 3.4 Physical testing. 3.4.1 Shock . Shock test shall be as specified in table II. 3.4.3 Resistance to solder heat. The capacitor shall withstand so

25、lder dipping of the terminals at 260C for 10 seconds in accordance with MIL-STD-202, method 210, test condition B. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. Provided by IHSNot for ResaleNo reproduction or networking permitted without license

26、 from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 7 3.4.4 Terminal strengthMIL-STD-202, method 211, test condition A. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. . The capacitor t

27、erminals shall withstand a 5-pound pull test for 30 seconds in accordance with 3.4.5 Solderability. The terminations shall be solderable per MIL-STD-202, method 208. 3.4.6 Resistance to solvents. Resistance to solvents shall be in as specified in MIL-STD-202, method 215K. 3.4.7 Fungus resistance. Th

28、e capacitor materials shall not support fungus growth and shall not be a nutrient to fungus. 3.5 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets o

29、r exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.6 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be a approved source of supply. 3.7 Manufacturer eligibility. To be eligible

30、for listing as an approved source of supply a manufacturer shall perform all testing specified herein on a sample of parts agreed upon by the manufacturer and DSCC-VA. 3.8 Marking. Marking shall be in accordance with MIL-STD-1285, except the capacitor shall be marked with the PIN as specified herein

31、 (see 1.2), the manufacturers name or Commercial and Government Entity (CAGE) code, date lot code and polarity. 3.9 Workmanship. The capacitor shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qua

32、lification inspection is not required. 4.2 Conformance inspections. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of dc leakage, capacitance, and ESR. 4.2.2 Certification. The procuring activity, at its discretion, may accept a certificate of compliance f

33、or table II requirements in lieu of performing table II tests. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 8 5. PACKAGING 5.1 Packaging. For acqui

34、sition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packagi

35、ng requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agency, or within the military services system commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging file

36、s, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature, which may be helpful, but is not mandatory.) 6.1 Intended use. Hybrid capacitors covered by this drawing are intended mainly for use in defense ele

37、ctronic systems, avionics, and weapon systems. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed conformance inspec

38、tion with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. d. Requirements for notification of change of product to procuring activity, if applicable. 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin wh

39、isker growth problems after manufacturer. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker prone surface will not prevent the formation of tin

40、 whiskers. Alloys of 3 percent lead, by mass, have been shown to inhibit the growth of tin whiskers. For additional information in this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.4 Replaceability. Capacitors covered by this drawing will replace the sa

41、me commercial device covered by contractor prepared specification or drawing. 6.5 Similar vendor PINs. See table III. 6.6 Users of record. Coordination of this document for future revisions are coordinated only with the approved sources of supply and the users of record of this document. Requests to

42、 be added as a recorded user of this drawing should be in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdscc.dla.mil also by telephone (614) 692-0563 or DSN 850-0563. 6.7 Approved sources of supplyATTN: DSCC-V

43、AT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to . Approved sources of supply are listed herein. Additional sources will be added as they become available. For assistance in the use of this drawing, contact Defense Supply Center, Columbus, capacitorfilterdscc.dla.mil also by telephon

44、e (614) 692-0563 or DSN 850-0563. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 04005 REV B PAGE 9 Table III. Similar vendor PIN. DSCC PIN 04005- 1/ Vendor similar P

45、IN 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 THQA2010103 THQA2016502 THQA2025382 THQA2030302 THQA2035252 THQA2050152 THQA2060871 THQA2075561 THQA2100361 THQA2125211 THQM2010103 THQM2016502 THQM2025382 THQM2030302 THQM2035252 THQM2050152 THQM2060871 THQM2075561 THQM2100361 THQM21252

46、11 1/ Parts must be purchased to this DSCC PIN to assure all performance and tests are met. Vendor CAGE Vendor name Number and address06MN5 Evans Capacitor Company 72 Boyd Avenue East Providence, RI 02914-1202 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-