DLA DSCC-DWG-04049 REV D-2010 CABLE POWER ELECTRICAL AND SPECIAL PURPOSE SHIELDED AND UNSHIELDED ELECTRICAL COMPOSITE WIRE POLYTETRAFLUOROETHYLENE POLYIMIDE INSULATED.pdf

1、REVISIONS LTR DESCRIPTION DATE APPROVED A Revisions made to agree with SAE AS22759. Editorial changes throughout. 6/6/07 Lee Suroweic B Added approved supplier. Technical changes throughout. 12 March 2009 Abdo Abdouni C Added additional shield style to table X. Editorial changes throughout. 15 June

2、2010 Abdo Abdouni D Added approved supplier. Technical changes throughout. 1 December 2010 Abdo Abdouni Prepared in accordance with ASME Y14.100 Selected item drawing REV D D D D D PAGE 15 16 17 18 19 REV STATUS OF PAGES REV D D D D D D D D D D D D D D PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PMIC PREP

3、ARED BY DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43218-3990 William Carpenter Original date of drawing 12 July 2004 CHECKED BY TITLE Lee Surowiec CABLE, POWER, ELECTRICAL AND SPECIAL PURPOSE, SHIELDED AND UNSHIELDED, ELECTRICAL, COMPOSITE WIRE, POLYTETRAFLUOROETHYLENE/POLYIMIDE INSULATED APPRO

4、VED BY Richard L. Taylor SIZE CAGE CODE DWG. NO. 04049 A 037Z3 REV D PAGE 1 OF 19 AMSC N/A 6145-E098-001 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license

5、from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 04049 REV D PAGE 2 1. SCOPE 1.1 Scope. This drawing covers the performance characteristics for finished cables. The component wires are covered by DSCC drawings 04034 through 04048. These cables are i

6、ntended for signal and power applications with environmental or temperature conditions found in commercial aircraft, military aircraft, and high performance vehicles. 1.2 Part or Identifying Number (PIN). The PIN for individual wires are as specified on the DSCC drawing for that wire. The cable PIN

7、is constructed as follows: 04049 A 16 - 01 G 24 1.2.1 Cable wire designator. The cable wire designator is used to identify the individual component wire(s) of the cable. The cable wire designator should be a single letter as shown in tables I, II, and III. 1.2.2 American Wire Gage (AWG) designator.

8、The PIN should include a one or two digit AWG designator (see table IV). Reference DSCC drawings listed in tables I, II and III for wire the AWG sizes available with each designator. All wires used in the cable will be of the same size. 1.2.3 Identification method for cable wire. The PIN should incl

9、ude a dash or single letter designator for the identification method used for the cabled wire (see table V and 3.3). Cable wire designator (see 1.2.1) DSCC drawing number Jacket style (see 1.2.6) Identification method of cabled wire (see 1.2.3) Number of wires in cable (see 1.2.4) Shield style (see

10、1.2.5) AWG designator and wire size (see 1.2.2) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 04049 REV D PAGE 3 TABLE I. Light weight wire DSCC drawings. Design

11、ator DSCC drawing Description AWG range A 04034 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Light Weight, Copper Conductor, Tin coated, 150C, 600 volt 26 10 B 04035 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Light Weight, Silver Coated, Hi

12、gh Strength or Ultra High Strength Copper Alloy, 200C, 600 volt 26 20 C 04036 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Light Weight, Nickel Coated, High Strength or Ultra High Strength Copper Alloy, 260C, 600 volt 26 20 M 04045 Wire, Electrical, Composite, Polytetraf

13、luoroethylene/Polyimide Insulated, Light Weight, Silver Coated, Copper Conductor, 200C, 600 Volt 26 10 N 04046 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, light Weight, Nickel Coated, Copper Conductor, 260C, 600 Volt 26 10 P 04047 Wire, Electrical, Composite, Polytetraf

14、luoroethylene/Polyimide Insulated, 30, 28, 26 AWG, 600 Volt 30 26 TABLE II. Medium weight wire DSCC drawings. Designator DSCC drawing Description AWG range G 04040 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Silver Coated, Copper Conductor, 200C, 600 Volt

15、 26 4/0 H 04041 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Nickel Coated, Copper Conductor, 260C, 600 volt 26 4/0 J 04042 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Tin Coated, Copper Conductor, 150C, 600 vol

16、t 26 4/0 K 04043 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Silver Coated, High Strength or Ultra High Strength Copper Alloy, 200C, 600 Volt 26 20 L 04044 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Nickel Coa

17、ted, High Strength or Ultra High Strength Copper Alloy, 260C, 600 Volt 26 20 Q 04048 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, 26, 20, 18, 16 AWG, 600 Volt 26 16 TABLE III. Normal weight wire DSCC drawings. Designator DSCC drawing Description AWG range D 04037 Wire, e

18、lectrical, composite, polytetrafluoroethylene/polyimide Insulated, Normal Weight, Silver Coated, Copper Conductor, 200C, 600 Volt 8 4/0 E 04038 Wire, Electrical, Composite, Polytetrafluoroethylene/Polyimide insulated, Normal Weight, Nickel Coated, Copper Conductor, 260C, 600 Volt 8 4/0 F 04039 Wire,

19、 Electrical, Composite, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Tin Coated, Copper Conductor, 150c, 600 Volt 8 4/0 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE C

20、ODE DWG NO. A 037Z3 04049 REV D PAGE 4 TABLE IV. Gage size designator. AWG designator Wire size (AWG) 30 30 28 28 26 26 24 24 22 22 20 20 18 18 16 16 14 14 12 12 10 10 8 8 6 6 4 4 2 2 1 1 01 0 02 00 03 000 04 0000 TABLE V. Identification method and shield coverage designators. Identification and shi

21、eld coverage designator Description Shield coverage (if applicable) - Preferred identification method as specified in table VI 85% A Optional identification method A as specified in table VIII 85% B Optional identification method B as specified in table VIII and table IX 85% C Preferred identificati

22、on method as specified in table VI 90% D Optional identification method A as specified in table VI 90% E Optional identification method B as specified in table VIII 90% F Preferred identification method as specified in table VII 85% G Optional identification method A as specified in table VII 85% H

23、Preferred identification method as specified in table VII 90% J Optional identification method A as specified in table VII 90% P Optional identification method E as specified in table VIII and table IX 85% R Optional identification method E as specified in table VIII and table IX 90% S Optional iden

24、tification method F as specified in table IX 85% T Optional identification method F as specified in table IX 90% 1.2.4 Number of wires per cable. The PIN should include a 2 digit number as the designator for the number of wires in the cable (see 3.4). Provided by IHSNot for ResaleNo reproduction or

25、networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 04049 REV D PAGE 5 1.2.5 Shield style and material. A single letter as specified in table X should designate the shield style and material of the overall shield (s

26、ee 3.5). 1.2.6 Jacket style and material. The jacket style and material should be as specified in table XIII (see 3.6). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.2 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document

27、to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-681 - Identification Coding and Application of Hookup and Lead Wire MIL-STD-686 - Cable and Cord, Electrical; Identificat

28、ion Marking and Color Coding of (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 3. Non-Government publications. The following documents form a part of

29、this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM B3 - Copper Wire, Soft or Annealed ASTM B33 - Wire, Tinned Soft or Annealed for Electrical Purposes ASTM B272 - Copper Flat

30、 Products with Finished (Rolled or Drawn) Edges (Flat Wire and Strip) ASTM B298 - Wire, Copper, Silver Coated Soft or Annealed ASTM B355 - Nickel-Coated Soft or Annealed Copper Wire ASTM B624 - Wire, Copper Alloy, High Strength, High Conductivity Copper-Alloy Wire for Electronic Application ASTM D45

31、91 - Temperatures and Heats, Determining of Transitions of Fluoropolymers by Differential Scanning Calorimetry (Copies of these documents are available from http:/www.astm.org/ or ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, Pennsylvania, USA 19428-2959.) NCSL INTERNATI

32、ONAL NCSL-Z540.3 - General Requirements for Calibration of Measuring and Test Equipment (Copies of these documents are available from http:/www.ncsli.org or to National Conference of Standards Laboratories (NCSL), 2995 Wilderness Place, Suite 107, Boulder, CO 80301-5404.) NATIONAL ELECTRICAL MANUFAC

33、TURERS ASSOCIATION NEMA WC27500 - Standard for Aerospace and Industrial Electrical Cable (Copies of these documents are available from http:/www.nema.org/ or NEMA, 1300 North 17thStreet, Suite 1847, Rosslyn, VA 22209-3801) Provided by IHSNot for ResaleNo reproduction or networking permitted without

34、license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 04049 REV D PAGE 6 SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AS4373 - Test Methods for Insulated Electric Wire SAE-AS22759/80 - Wire, Electrical, Polytetrafluoroethylene/Polyimide Insulated, L

35、ightweight, Tin Coated, Copper Conductor, 150 Deg. C, 600 Volts SAE-AS22759/81 - Wire, Electrical, Polytetrafluoroethylene/Polyimide Insulated, Light Weight, Silver Coated, High Strength or Ultra High Strength Copper Alloy, 200C, 600 Volts SAE-AS22759/82 - Wire, Electrical, Polytetrafluoroethylene/P

36、olyimide Insulated, Light Weight, Nickel Coated, High Strength or Ultra High Strength Copper Alloy, 260C, 600 Volts SAE-AS22759/83 - Wire, Electrical, Polytetrafluoroethylene/ Polyimide Insulated, Normal Weight, Silver Coated, Copper Conductor, 200 C, 600-Volt SAE-AS22759/84 - Wire, Electrical, Poly

37、tetrafluoroethylene/ Polyimide Insulated, Normal Weight, Nickel Coated, Copper Conductor, 260 C, 600-Volt SAE-AS22759/85 - Wire, Electrical, Polytetrafluoroethylene/ Polyimide Insulated, Normal Weight, Tin Coated, Copper Conductor, 150 C, 600-Volt SAE-AS22759/86 - Wire, Electrical, Polytetrafluoroet

38、hylene/Polyimide Insulated, Normal Weight, Silver Coated, Copper Conductor, 200 C, 600 Volts SAE-AS22759/87 - Wire, Electrical, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Nickel Coated, Copper Conductor, 260C, 600 Volts SAE-AS22759/88 - Wire, Electrical, Polytetrafluoroethylene/Poly

39、imide Insulated, Normal Weight, Tin Coated, Copper Conductor, 150C, 600 Volts SAE-AS22759/89 - Wire, Electrical, Polytetrafluoroethylene/Polyimide Insulated, Normal Weight, Silver Coated, High Strength or Ultra High Strength Copper Alloy, 200C, 600 Volts SAE-AS22759/90 - Wire, Electrical, Polytetraf

40、luoroethylene/ Polyimide Insulated, Normal Weight, Nickel Coated, High Strength or Ultra High Strength Copper, Alloy, 260 C, 600 Volts SAE-AS22759/91 - Wire, Electrical, Polytetrafluoroethylene/Polyimide Insulated, Light Weight, Silver Coated, Copper Conductor, 200 C, 600 Volts SAE-AS22759/92 - Wire

41、, Electrical, Polytetrafluoroethylene/ Polyimide Insulated, Light Weight, Nickel Coated, Copper Conductor, 260 Deg. C, 600 Volts (Copies of these documents are available online at from http:/www.sae.org or from the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, PA 15096-0001.)

42、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 04049 REV D PAGE 7 3. REQUIREMENTS 3.1 DSCC requirements. Items shall meet the requirements of NEMA WC27500 except

43、as specified herein. Any requirements included in this drawing shall be in addition to, or supersede those requirements included in NEMA WC27500. In case of conflict between the requirements in this drawing and those in NEMA WC27500, the requirements of this drawing shall take precedence. 3.2 Design

44、 configuration. The design, construction, and physical dimensions shall be this drawing. 3.2.1 Design documentation. Design documentation shall be retained by the manufacturer and shall be available upon request for review by the contracting activity, DSCC, or contractor. 3.2.2 Pure tin. The use of

45、pure tin is prohibited both internally and externally. Tin content of wire braid, shield and jacketing components and solder shall not exceed 97 percent. Tin shall be alloyed with a minimum of 3 percent lead (see 6.9). 3.3 Identification method for cable wire and color requirements. 3.3.1 Preferred

46、identification method. The insulation of wire used in the cable shall be white (or basic color or natural color) with one or two colored spiral stripes in table VI or table VII as applicable. The color stripe(s) may be applied by an inking process or be incorporated in the textile braid when the bra

47、id is employed in the basic wire. When the inking process is used, the stripe(s) shall be as specified in MIL-STD-681 except the stripe color and sequence shall be as specified herein. For wire diameters larger than .300 inch (7.62 mm), a longitudinal ink stripe is acceptable in lieu of a spiral str

48、ipe. When the braid is used, colored fibers shall be used for two parallel and adjacent carriers of the braid. The color identification fibers shall be woven in the opposite direction of any identification marker. 3.3.2 Optional identification method A. The insulation shall be a solid color as speci

49、fied in table VI or table VII as applicable. Solid coloring shall be done by the manufacturer of the wire, and the coloring shall meet the requirements of the basic wire specification. 3.3.3 Optional identification method B. The insulation on each wire in the cable shall be the same solid color. The color shall denote wire size in table VIII. In ord