DLA DSCC-DWG-06020 REV C-2012 RESISTORS FIXED BULK METAL FOIL HIGH PRECISION SURFACE-MOUNT MOLDED 25 16 WATT.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Part number addition 1 Nov 2007 M. Radecki B Vendor recommended changes. Current DoD requirements. Editorial requirements throughout 15 Sept 2009 M. Radecki C Vendor address change. Editorial changes throughout. 13 Sept 2012 M. Radecki Prepared in accordanc

2、e with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV C C C C C C C C PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Jesus V. Garcia III DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 17 July 2006 CHECKED BY Andrew R. Ernst TITLE RESISTORS, FIXED, BULK METAL FOIL, HIG

3、H PRECISION, SURFACE-MOUNT, MOLDED .25/.16 WATT APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 06020 REV C PAGE 1 OF 8 AMSC N/A 5905-2012-E05 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for Resa

4、leNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020 REV C PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a molded, surface mounted bulk metal foil, high precision, resi

5、stor, . 25/.16 watt. 1.2 Part or Identifying Number (PIN). The complete PIN is as follows: 06020 - * * * Drawing number Resistance value (see 3.3.1 and 3.3.2) Tolerance (see 3.3.3) Power rating (see 3.3.4) 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The foll

6、owing specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATION MIL-PRF-55182 - Resistors,

7、 Fixed, Film, Nonestablished Reliability, Established Reliability, and Space Level, General Specification for DEPARTMENT OF DEFENSE STANDARDS MIL-STD-690 - Failure Rate Sampling Plans and Procedures. MIL-STD-790 - Standard Practice for Established Reliability and High Reliability Qualified Products

8、List (QPL) Systems for Electrical, Electronic, and Fiber Optic Parts Specifications. (Copies of these documents are available online at https:/assist.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2 Order of prec

9、edence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein (except for related specification sheets), the text of this document takes precedence unless otherwise noted. Nothing in this document, however, supe

10、rsedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-55

11、182 and herein (see figure 1). Passivation is not applicable, however, a protective coating over the element shall be provided. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3

12、 DWG NO. 06020 REV C PAGE 3 3.3 Electrical characteristics 3.3.1 Resistance. The nominal resistance expressed in ohms is identified by six characters, consisting of five digits and a letter. the letter is used simultaneously as a decimal point and as a multiplier. For resistance values: a. Greater t

13、han or equal to 1 ohm but less than 1,000 ohms, the letter “R“ is used to represent a decimal point. b. Greater Greater than or equal to 1,000 ohms but less than 1 megohm, the letter “K“ is used to denote that a decimal point is located three places to the right All digits preceding and following th

14、e letters (R or K) of the group represent significant figures. The resistance value designations are shown in table I. Minimum and maximum resistance values shall be as specified in 3.3.2. L W H P TH TW .236 .012 (6.00 0.30) .126 .012 (3.200.30) .098 .012 (2.50 0.30) .051 .012 (1.30 0.30) .039 MIN (

15、1.00 MIN) .087 .004 (2.20 0.10) NOTES: 1. Dimensions are in Inches. Metric equivalents are given for general information only. 2. The pictorial view of the styles above is given as representative of the envelope of the item. Slight deviations from the outline shown, which are contained within the en

16、velope and do not alter the functional aspects of the device, are acceptable. FIGURE 1. Bulk metal foil resistor. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020

17、 REV C PAGE 4 TABLE I. Designation of resistance values. Designation Resistance ohms 5R00 100R00 1K000 10K000 to to to to 99R999 incl. 999R99 incl. 9K9999 incl. 20K000 incl. 5 100 1,000 10,000 to to to to 99.999 999.99 9,999.99 20,000 incl. incl. incl. incl. 3.3.2 Resistance range, resistance temper

18、ature characteristic and voltage rating. The resistance range shall be from 5 ohms to 20 kilohms. The corresponding resistance temperature characteristic and voltage rating is specified in table II. TABLE II. Resistance range and resistance temperature characteristic. Resistance range (in ohms) Resi

19、stance Temperature Characteristic (RTC) in ppm/OC Power rating (see 3.3.4) Voltage rating (in volts, maximum) (see 3.3.5) 50 - 33K 5 Blank 1/ 73 1/ 20 - 50 6 10 - 20 8 5 - 10 10 50 - 33K 2 A 1/ 20 - 50 3 10 - 20 5 5 - 10 7 50 - 20K 5 B 57 20 - 50 6 10 - 20 8 5 - 10 10 50 - 20K 2 C 20 - 50 3 10 - 20

20、5 5 - 10 7 1/ Inactive for new design with corresponding resistance range and RTC. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020 REV C PAGE 5 3.3.3 Resistance

21、tolerance. Resistors are available in resistance tolerances as specified in table III. TABLE III. Resistance tolerance. Symbol Resistance tolerance percent Available resistance range (in ohms) T 1/ 0.01 50 - 33K Q 0.02 A 0.05 20 - 20K B 0.1 10 - 20K C 0.25 5 - 20K D 0.5 F 1.0 1/ Inactive for new des

22、ign. 3.3.4 Power rating. The power ratings are at 70OC and 125OC derated to +175OC at zero power (see figure 2) and are specified in table IV. TABLE IV. Power rating and resistance temperature characteristic. Symbol Resistance range (in ohms) Power rating at 70OC (Watts) Power rating at 125OC (Watts

23、) B 5 to 10K .25 .125 C 10K and above .16 .08 FIGURE 2. Derating curve. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020 REV C PAGE 6 3.3.5 Voltage rating. The ma

24、ximum continuous working voltage shall not exceed 57 volts. 3.3.6 Termination. The termination material shall be in accordance with MIL-PRF-55182. 3.3.6.1 Pure tin. The use of pure tin, as an underplate or final finish, is prohibited both internally and externally. Tin content of resistor components

25、 and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). 3.4 Thermal shock. When resistors are tested as specified in MIL-PRF-55182 for thermal shock the change in resistance shall not exceed 0.01 percent +0.01 ohm. 3.5 Low temperatu

26、re operation. When resistors are tested as specified in MIL-PRF-55182 for low temperature operation the change in resistance shall not exceed 0.02 percent +0.01 ohm. 3.6 Short time overload. When resistors are tested as specified in MIL-PRF-55182 for short time overload the change in resistance shal

27、l not exceed 0.01 percent +0.01 ohm. 3.7 High temperature exposure. When resistors are tested as specified in MIL-PRF-55182 for high temperature exposure the change in resistance shall not exceed 0.1 percent +0.01 ohm. 3.8 Moisture resistance. When resistors are tested as specified in MIL-PRF-55182

28、for moisture resistance the change in resistance shall not exceed 0.02 percent +0.01 ohm. 3.9 Life. When resistors are tested as specified in MIL-PRF-55182 for life the change in resistance shall not exceed 0.05 percent +0.01 ohm. 3.10 Resistance temperature characteristic. When resistors are tested

29、 as specified in MIL-PRF-55182 (except that temperature range shall be -55OC to +125OC) the RTC shall not exceed the values specified (see 3.3.2). 3.11 Marking. Marking is not required on this resistor; however, each waffle pack and each unit package shall be marked with the PIN assigned herein (see

30、 1.2), the manufacturers identification code, the date code, and the lot code. At the option of the manufacturer, the resistor may be marked (i.e., laser, color dot, etc.). The marking shall remain legible after all tests. 3.12 Manufacturer eligibility. To be eligible for listing as an approved sour

31、ce of supply, a manufacturer shall be listed on the MIL-PRF-55182 Qualified Product List for at least one part, or perform the group A and group B inspections specified herein on a sample of parts agreed upon by the manufacturer and DLA Land and Maritime-VAT. 3.12.1 Certificate of compliance. A cert

32、ificate of compliance shall be required from manufacturers requesting to be listed as approved sources of supply. 3.13 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided tha

33、t the material meets or exceeds the operational and maintenance requirements and promotes economically advantageous life cycle costs. 3.14 Workmanship. Resistors shall be processed in such a manner as to be uniform in quality and be free from defects that will affect life, serviceability, or appeara

34、nce. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020 REV C PAGE 7 4. VERIFICATION 4.1 Product assurance program. The product assurance program specified in MIL-P

35、RF-55182 and maintained in accordance with MIL-STD-790 is not applicable to this document. 4.2 Qualification inspection. Qualification inspection is not applicable to this document. 4.3 Product level qualification. The product level qualification specified in MIL-PRF-55182 and MIL-STD-690 is not app

36、licable to this document. 4.4 Conformance inspection. 4.4.1 Inspection of product for delivery. Inspection of product for delivery shall consist of group A inspection (ER level only) and group B inspection of MIL-PRF-55182. 4.4.1.1 Certification. The procuring activity may accept a certificate of co

37、mpliance in lieu of Group B inspection. 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house contractor personnel, these personnel need to contact th

38、e responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the Military Departments Services System Command. Packaging data retrie

39、val is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not mandatory.) 6.1 I

40、ntended use. Chip resistors are intended to be used in thick or thin film circuits where microcircuity is intended, also, for use in surface mounting application. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery:

41、One copy of the conformance inspection data or a certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Packaging requirements (see 5.1). (i.e. Electrostatic discharge sensitive packaging). d. Whether the manufacturer performs the

42、group B tests or provides certificate of compliance with group B (see 4.4.1.1). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 06020 REV C PAGE 8 6.3 Tin whisker grow

43、th. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal

44、coatings applied over top of a whisker-prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coating

45、s of Tin). 6.4 Tolerance caution. Soldering temperature used during installation may cause resistance to shift up to 0.05 %. 6.5 Pulse applications. Designers are CAUTIONED on using these resistors in high power pulse applications. Since they have not been qualified nor tested for such applications,

46、 damage and premature failure are possible. This resistor only sees a one hour overload (see paragraph 4.8.3 of MIL-PRF-55182) as part of the group A inspection of this specification. 6.6 Users of record. Coordination of this document for future revisions is coordinated only with the approved source

47、s of supply and the users of record of this document. Requests to be added as a recorded user of this drawing may be achieved on-line at resistordla.mil or in writing to: DLA Land and Maritime, ATTN: VAT, P.O. Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-8754 or DSN 850-8754. 6.7 Appr

48、oved sources of supply. Approved sources of supply are listed herein. Additional sources will be added as they become available. Assistance in the use of this drawing may be obtained on on-line at resistordla.mil or contact DLA Land and Maritime, ATTN: VAT, P.O. Box 3990, Columbus, OH 43218-3990, or by telephone (614) 692-8754 or DSN 850-8754. DLA Land and Maritime drawing PIN Vendor similar designation or type number 1/ Vendor CAGE Vendor name and address 06020-* 2/ 06020-*A 2/ 06020-*B 06020-*C SMR1D*B SMR1DZ*B S8016