DLA DSCC-DWG-08002 REV A-2008 HOSE ASSEMBLY ABRASION GUARDS PROTECTIVE COILS AND SLEEVES.pdf

1、REVISIONS LTR DESCRIPTION DATE APPROVED A Change CAGE code from 037Z3 to 16236 and e-mail address for comments. Removed approved sources requirements. 4 June 2008 A. Abdouni Prepared in accordance with ASME Y14.100 Detail Drawing REV PAGE REV A A A A A A A A REV STATUS OF PAGES PAGE 1 2 3 4 5 6 7 8

2、PREPARED BY PMIC N/A William Carpenter DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43218-3990 CHECKED BY TITLE Ernest Brown APPROVED BY Abdo Abdouni HOSE ASSEMBLY, ABRASION GUARDS, PROTECTIVE COILS, AND SLEEVES SIZE CAGE CODE 16236 DWG. NO.08002 Original date of drawing 29 January 2008 A REV A PA

3、GE 1 OF 8 AMSC N/A 4720-H002-002 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. Plastic sleeve dash number Sleeve ID (ref) inches (mm) C width (ref) T thickness (ref) inches (mm) P04 .236 (5.99) .256 (6.50) .059 (1.50) P06 .37

4、4 (9.50) .256 (6.50) .059 (1.50) P08 .492 (12.50) .394 (10.01) .069 (1.75) P10 .630 (16.00) .394 (10.01) .079 (2.01) P12 .827 (21.01) .394 (10.01) .079 (2.01) P16 1.063 (27.00) .630 (16.00) .098 (2.49) P22 1.339 (34.01) .630 (16.00) .118 (3.00) P30 1.575 (40.01) .630 (16.00) .118 (3.00) P48 3.110 (7

5、8.99) 1.417 (35.99) .216 (5.49) NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 1. Plastic protective coil sleeve. 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE2 Provided by IHSNot for ResaleNo reproduction or network

6、ing permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. Protective coil sleeve dash number Coil ID (ref.) inches (mm) C width (ref.) inches (mm)T Thickness (ref.) inches (mm) C01 .444 (11.28) .25 (6.4) .0329 (.836) C02 .500 (12.70) .25 (6.4) .0329 (.836) C03 .570 (14.48) .25 (6.4) .0329 (.

7、836) C04 .625 (15.88) .25 (6.4) .0329 (.836) C05 .750 (19.05) .25 (6.4) .0329 (.836) C06 .875 (22.23) .25 (6.4) .0329 (.836) C07 1.031 (26.19) .50 (12.7) .0343 (.871) C08 1.125 (28.58) .50 (12.7) .0343 (.871) C09 1.219 (30.96) .50 (12.7) .0343 (.871) C10 1.469 (37.31) .50 (12.7) .0343 (.871) C11 1.6

8、88 (42.88) .50 (12.7) .0343 (.871) C12 1.906 (48.41) .50 (12.7) .0343 (.871) C13 2.000 (50.80) .50 (12.7) .0350 (.889) C14 2.125 (53.98) .50 (12.7) .0350 (.889) C15 2.526 (64.16) .50 (12.7) .0350 (.889) C16 2.750 (69.85) .50 (12.7) .0350 (.889) NOTES: 1. Dimensions are in inches. 2. Metric equivalen

9、ts are given for information only. 3. This coil should fit snug to the hose OD. Coil may need to be unwound for proper installation. FIGURE 2. Steel protective coil sleeve. 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE3 Provided by IHSNot for ResaleNo reproduction o

10、r networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. Steel protective coil spring dash number Coil sleeve ID (ref.) inches (mm) G wire gage (ref.) P pitch (ref.) inches S01 .61 (15.49) .08 (2.03) .20 (5.08) S02 .67 (17.02) .08 (2.03) .20 (5.08) S03 .75 (19.05) .08 (2.03) .20 (5

11、.08) S04 .80 (20.32) .08 (2.03) .12 (3.05) S05 .84 (21.34) .08 (2.03) .20 (5.08) S06 .91 (23.11) .08 (2.03) .22 (5.59) S07 1.04 (26.42) .08 (2.03) .22 (5.59) S08 1.18 (29.97) .10 (2.54) .26 (6.60) S09 1.34 (34.04) .10 (2.54) .34 (8.64) S10 1.66 (42.16) .10 (2.54) .34 (8.64) S11 1.87 (47.50) .12 (3.0

12、5) .38 (9.65) S12 2.12 (53.85) .10 (2.54) .38 (9.65) S13 2.38 (60.45) .12 (3.05) .38 (9.65) S14 2.88 (73.15) .12 (3.05) .38 (9.65) NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. This coil should fit snug to the hose OD. Coil may need to be unwound for pr

13、oper installation. 4. Length to be specified on contract or purchase order. FIGURE 3. Protective coil spring. SCOPE Scope. This drawing outlines the requirements for hose assembly protective coils and springs. Qualification inspection. Qualification inspection for protective coils and springs specif

14、ied herein shall not be required. 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. REQUIREMENTS Design configuration. The design, construction, and

15、 physical dimensions shall be as specified on figures 1 through 3. Plastic coil protective sleeve. Field attachable. The plastic coil protective sleeve, see figure 1, is field attachable. Fluid resistance. The plastic protective coil sleeve shall be unaffected by air, water, oil, gasoline, and hydra

16、ulic fluids. Operating temperature range. The temperature range shall be 0F to 180F (-18C to 82C) or better. Color. Color shall be black. Additional use. The plastic coil sleeve may be used for individual hose protection or group bundling of hose lines. Table I specifies the number of feet that is r

17、equired for wrapping a hose. This is for guidance only in ordering the approximate length, in feet and inches, to wrap a hose or hose bundle. TABLE I. Wrap ID size to feet in wrap. ID wrap size Feet in wrap P10 (1/2“ wrap) 100 feet to wrap 3/4“ dia. 66 7“ to wrap 1“ dia. 50 0“ P12 (3/4“ wrap) 100 fe

18、et to wrap 1“ dia. 75 0“ to wrap 1 1/4“ dia. 60 0“ to wrap 1 1/2“ dia. 50 0“ P16 (1“ wrap ) 100 feet to wrap 1 1/4“ dia. 80 0“ to wrap 1 1/2“ dia. 66 7“ to wrap 1 3/4“ dia. 57 1“ to wrap 2“ dia. 50 0“ P22 (1 1/4 “ wrap) 100 feet to wrap 1 1/2“ dia. 83 3“ to wrap 1 3/4“ dia. 71 5“ to wrap 2“ dia. 62

19、6“ to wrap 2 1/4“ dia. 55 6“ to wrap 2 1/2“ dia. 50 0“ P30 (1 1/2“ wrap) 100 feet to wrap 1 3/4“ dia. 85 8“ to wrap 2“ dia. 75 0“ to wrap 2 1/4“ dia. 66 7“ to wrap 2 1/2“ dia. 60 0“ to wrap 2 3/4“ dia. 54 6“ to wrap 3“ dia. 50 0“ 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A

20、REVA PAGE5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. TABLE I. Wrap ID size to feet in wrap - Continued. ID wrap size Feet in wrap P48 (3“ wrap) 50 feet to wrap 3 1/2 “ dia. 42 9“ to wrap 4“ dia. 37 6“ to wrap 4 1/2“ dia.

21、33 4“ to wrap 5“ dia. 30 0“ to wrap 5 1/2“ dia. 27 3“ to wrap 6“ dia. 25 0“ The plastic coil protective sleeve may be assembled to the hose after hose has been assembled or after installation on equipment. All other accessories to this drawing are assembled to the hose assemblies prior to attaching

22、the second connector to the hose. Normal package lengths from the manufactures are specified in table II. TABLE II. Normal packaged “boxed” lengths. Plastic sleeve dash number Boxed length in feet P04 100, 50, 20 P06 100, 50, 20 P08 100, 50, 20 P10 100, 50, 20 P12 100, 50, 20 P16 100, 50, 20 P22 100

23、, 50, 20 P30 50, 20 P48 50, 20 All the coils supplied to this drawing shall be free from seams, pits, die scratches, slivers, burrs, sharp edges, or other defects that may service life. Materials: Coil flat (see figure 2): Steel in accordance with American Iron and Steel Institute (AISI) 1035 hard t

24、empered pre-galvanized strip or steel in accordance with AISI 1008, AISI 1009, or ANSI 1010 hard tempered, pre-galvanized (see table III). TABLE III. Coil sleeve material designators. Designator AISI material A 1/ 1035 B 1008, 1009, or 1010 1/ Manufacturers standard material. Coil flat finish: Zinc

25、or cadmium plated, see table IV for finish designators. 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. TABLE IV. Coil sleeve finish designators.

26、Designator Finish Z Zinc C Cadmium Cadmium is not recommended. To the users of this document, it is recommended that the use of carbon steel material with cadmium plating be used only when zinc specified in this document cannot meet performance requirements. Spring round (see figure 3). Commercial s

27、teel wire hard draw in accordance with ASTM A227/A227M. Spring round finish: Zinc or no finish, see table V. Zinc finish shall be in accordance with ASTM A764, coating class, regular, coating finish 2, coating type B, and tensile class I. TABLE V. Spring round finish designators. Designator Finish N

28、 None Z Zinc Protective coil and spring lengths: Coils and springs should be cut to overall assembly length minus the sum of the overall length of each end fitting. One end fitting is mounted prior to installing protecting coil or spring onto hose assembly. Marking: The Part or Identifying Number (P

29、IN) shall be marked on the package in accordance with MIL-STD-1285. The marking shall include the complete DSCC PIN, manufacturers name or CAGE code, and date code. The PINs shall be constructed using the following formats: Plastic coil sleeve: 08002 -P04 20DSCC Protective Length requirement coil in

30、 feet drawing sleeve (see table II) dash number Steel coil sleeve: 08002 -C03 02 A ZDSCC Protective Length Material Finish requirement coil in feet (see table III) (see table IV) drawing sleeve dash number 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE7 Provided by I

31、HSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SIZE CAGE CODE DWG NO. Steel spring: 08002 -S03 02 N DSCC Protective Length Finish requirement spring in feet (see table V) drawing dash number PACKAGING Packaging. For acquisition purposes, the packaging requiremen

32、ts shall be as specified in the contract or order. When packaging of material is to be performed by DoD or in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Con

33、trol Points packaging activities within the Military Service or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsi

34、ble packaging activity. DSCC drawing use. Hose accessories in accordance to this drawing are intended for use when military specifications do not exist and qualified military connectors that will perform the required function are not available for OEM application. This drawing is intended exclusivel

35、y to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock catalog listings. Acquisition requirements. Acquisition documents should specify the following: a. Complete PIN. b. Requirements for certificate of compliance, if applicable. c. Requirements for notification

36、of change of product or process to contracting activity, if applicable. d. Packaging requirements. Comments. Comments on this drawing should be directed to Defense Supply Center, Columbus, ATTN: DSCC-VAI, P.O. Box 3990 Columbus, Ohio 43218-3990 or telephone (614) 692-0565, facsimile (614) 692-6940 or emailed to FluidFlowdla.mil. 16236 08002 DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 A REVA PAGE8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-