DLA DSCC-DWG-08006-2008 DISCHARGER ELECTROSTATIC TRAILING EDGE NON-INTEGRAL BASE.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED Prepared in accordance with ASME Y14.100 Source control drawing REV PAGE REV REV STATUS OF PAGES PAGES 1 2 3 4 5 6 7 PMIC N/A PREPARED BY Fred Lester DESIGN ACTIVITY DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH CHECKED BY William Sindelar APPROVED BY Michael

2、Radecki TITLE DISCHARGER, ELECTROSTATIC, TRAILING EDGE, NON-INTEGRAL BASE SIZE A CODE IDENT. NO. 037Z3 DWG NO. 08006 Original date of Drawing: 9 June 2008REV PAGE 1 OF 7 AMSC N/A 5920-E063Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY

3、 CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for an electrostatic discharger used on aircraft. 1.2 Part or Identifying Number (PIN). The complete PIN is 08006-01. 2. APPLICABLE DOCUMENTS 2.1 General.

4、 The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness o

5、f this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and hand

6、books form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-9129 - Dischargers, Electrostatic. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-1285 -

7、 Marking of Electrical and Electronic Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence.

8、 In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence unless otherwise noted. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMEN

9、TS 3.1 Interface and physical dimensions. The interface and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Changes to product. The manufacturer shall notify the acquiring activity of any changes to the product that may affect the form, fit, or function of the device. Such not

10、ification shall be given prior to shipment of any device incorporating the identified change. 3.2 Marking. Marking shall be in accordance with MIL-STD-1285, except the electrostatic discharger shall be marked with the PIN as specified herein (see 1.2), the manufactures name or Commercial and Governm

11、ent Entity (CAGE) code, and date lot codes. 3.3 Pure tin. The use of pure tin, as an underplate or final finish, is prohibited both internally and externally. Tin content of discharger components and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead,

12、by mass (see 6.3). 3.4 Manufacturer eligibility. To be eligible for listing as an approved source of supply, a manufacturer shall perform group A and group B inspections. A certificate of compliance and group A and group B test results shall be required from a manufacturer requesting to be an approv

13、ed source of supply (see 6.6). 3.5 Electrical characteristics. 3.5.1 Radio frequency discharge noise. Radio frequency discharge noise shall be in accordance with 3.6.2 and 4.6.2.2 of MIL-DTL-9129. 3.5.2 Discharge current. Discharge current shall be in accordance with 3.6.1 and 4.6.2.1 of MIL-DTL-912

14、9. 3.5.3 Continuous discharge. Continuous discharge shall be in accordance with 3.6.3 and 4.6.2.3 of MIL-DTL-9129. 3.5.4 Power dissipation. Power dissipation shall be in accordance with 3.6.4 and 4.6.2.4 of MIL-DTL-9129. 3.5.5 D.C. resistance. D.C. resistance shall be in accordance with 3.6.6 and 4.

15、6.4 of MIL-DTL-9129. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 3 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general i

16、nformation only. FIGURE 1. Dimensions and configurations. Inches Millimeters Ltr Min Max Min Max A 6.8 7.0 172.72 177.80 B 3.245 Nom 3.255 Nom 82.42 Nom 82.68 Nom C .276 .278 7.01 7.06 D .162 .166 4.11 4.22 E 1.495 1.505 37.97 38.23 F .31 .32 7.87 8.13 G .111 .121 2.82 3.07 H .750 - 19.05 - J - .250

17、 - 6.35 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 4 3.5.6 Solvent resistance. This electrostatic discharge shall be resistant to solvents in accor

18、dance with 3.6.10 and 4.6.8 of MIL-DTL-9129. 3.5.7 Thermal shock. Thermal shock shall be in accordance with 3.6.11 and 4.6.9 of MIL-DTL-9129. 3.5.8 Tension. Tension shock shall be in accordance with 3.6.13 and 4.6.11 of MIL-DTL-9129. 3.5.9 Salt spray. Salt spray testing shall be in accordance with 3

19、.6.12 and 4.6.10 of MIL-DTL-9129. 3.5.10 Sand and dust. Sand and dust testing shall be in accordance with 3.6.14 and 4.6.12 of MIL-DTL-9129. 3.5.11 Lightning survivability. Lightning survivability shall be in accordance with 3.6.16 and 4.6.14 of MIL-DTL-9129. 3.5.12 Electrical flashover. Electrical

20、flashover shall be in accordance with 3.6.5 and 4.6.3 of MIL-DTL-9129. 3.6 Materials. Materials shall be in accordance with 3.4 of MIL-DTL-9129. 3.7 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximu

21、m extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.8 Certificate of compliance. A certificate of compliance shall be required from a manufacturer requesting to be an approved source of

22、 supply. 3.9 Workmanship. Parts shall be free of flash pits, voids, and excessive mold marks. Visible parting line is acceptable. 4. VERIFICATION 4.1 Conformance inspection. 4.1.1 Inspection of product for delivery. Inspection of product for delivery shall consist of the group A and B inspections of

23、 MIL-DTL-9129. 4.1.1.1 Inspection lot. An inspection lot shall consist of all dischargers of the same type produced under essentially the same conditions, and offered for inspection at one time. The lot may include the entire contract quantity, or it may be the production of any convenient time peri

24、od at the choice of the Government inspector. 4.1.1.2 Group A inspection. Group A inspection shall consist of the inspections specified in table I, in the order shown. 4.1.1.2.1 Sampling plan. Group A inspection shall be on an inspection lot basis. Samples shall be selected in accordance with table

25、Il, based on the inspection lot. If there are one or more failures, the inspection lot shall be considered to have failed. 4.1.1.2.2 Rejected lots. The rejected lots shall be segregated from new lots and those lots that have passed inspection. The supplier may rework it to correct the defect or 100

26、percent inspect the lot and remove all defective parts. The rejected lot shall then be inspected in accordance with table I for those quality characteristics found defective in the sample. If one or more defects are found in this second sample, the lot shall be rejected and shall not be supplied to

27、this specification. TABLE I. Group A inspection. Inspection Requirement paragraph Visual and mechanical inspection Dimensions Marking Workmanship Discharge current Radio frequency discharge noise 3.1 3.2 3.9 3.5.2 3.5.1 Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

28、ense from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 5 TABLE II. Group A zero defect sampling plan. Lot size Sample size 1 - 13 14 - 150 151 - 280 281 - 500 501 - 1,200 1,201 - 3,200 3,201 - 10,000 10,001 - 35,000 35,001 - 150,000 150,00

29、1 - 500,000 500,001 - and up 100 percent 13 20 29 34 42 50 60 74 90 102 4.1.1.2.3 Disposition of sample units. Sample units which have passed all the group A inspection may be delivered on the contract or purchase order, if the lot is accepted and the sample units are still within specified electric

30、al tolerances. 4.1.1.3 Group B inspection. Group B inspection shall consist of the inspections specified in table III, in the order shown. 4.1.1.3.1 Sampling plan. Group B inspection shall not be required for contracts or orders of less than 100 units. Dischargers shall be selected at random from sa

31、mple units which passed group A inspection. The number of sample units required shall be as noted in table II. Failure of any group B tests shall constitute rejection of the lot. 4.1.1.3.2 Rejected lots. If an inspection lot is rejected, the manufacturer may rework it to correct the defects, or scre

32、en out the defective units, and resubmit for reinspection. Resubmitted lots shall be inspected using lightened inspection. Such lots shall be separate from new lots, and shall be clearly identified as reinspected lots. 4.1.1.3.3 Disposition of sample units. Sample units which have passed all the gro

33、up B inspection may be delivered on the contract or purchase order, if the represented lot is accepted and adhesive mountings were not used during the tests. TABLE III. Group B inspection. Inspection Requirement paragraph Direct current resistance Power dissipation Discharge current Radio frequency

34、discharge noise 3.5.5 3.5.4 3.5.2 3.5.1 4.2 Methods of inspection. 4.2.1 Visual and mechanical inspection. Electrostatic dischargers shall be examined to verify that the physical dimensions, marking, and workmanship are in accordance with the applicable requirements (see 3.1, 3.2, and 3.7). All dime

35、nsional characteristics are considered defective when out of tolerance. All workmanship characteristics are considered defective when they would be detrimental to the intended use, performance requirements, or environmental survival. 4.2.2 Discharge current. The discharge current shall be tested in

36、accordance with 3.6.1 and 4.6.2.1 of MIL-DTL-9129. 4.2.3 Radio frequency discharge noise. The radio frequency discharge noise shall be tested in accordance with 3.6.2 and 4.6.2.2 of MIL-DTL-9129. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENS

37、E SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 6 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or in-house co

38、ntractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agency, or within the military services system

39、 commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES (This section contains information of a general or explanatory nature that may be helpf

40、ul, but is not mandatory.) 6.1 Intended use. Devices conforming to this drawing are intended for use when military specifications do not exist and qualified military devices that will perform the required function are not available for OEM application. 6.2 Ordering data. The contract or purchase ord

41、er should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of conformance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Whether the manufacturer performs th

42、e group A inspection or provides a certificate of compliance with group A requirements. d. Requirements for notification of change in product to contracting activity, if applicable. e. Requirements for packaging (see 5.1). 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 pe

43、rcent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker-prone surface will

44、 not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.4 Replaceability. Devices covered by this dr

45、awing will replace the same commercial device covered by contractor prepared specification or drawing. 6.5 Users of record. Coordination of this document for future revisions is coordinated only with the approved sources of supply and the users of record of this document. Requests to be added as a r

46、ecorded user of this drawing may be achieved online at mailto:circuitprotectdla.mil or if in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-0548 or DSN 850-0548. Provided by IHSNot for ResaleNo reproduction or netw

47、orking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 08006 REV PAGE 7 6.6 Approved sources of supply. Approved sources of supply are listed herein. Additional sources will be added as they become available. Assistance in the

48、 use of this drawing may be obtained online at mailto:circuitprotectdla.mil, or by contacting Defense Supply Center, Columbus, ATTN: DSCC-VAT, Post Office Box 3990, Columbus, OH 43216-5000 or by telephone (614)-692-0548 or DSN 850-0548. DSCC drawing PIN 08006- 1/ Vendor similar designation or type n

49、umber Vendor CAGE Vendor name and address 01 21000-1 55635 Dayton-Granger, Incorporated 3299 S. W. 9th Avenue Fort Lauderdale, FL 33315-3026 Phone number (954) 463-3451 E-mail: mailto: URL: http:/ 1/ Parts must be purchased to this DSCC PIN to assure that all performance requirements and tests are met. Provided by IHSNot