DLA DSCC-DWG-09022 REV A-2012 CAPACITORS TANTALUM HYBRID HERMETICALLY SEALED.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Correct errors in table I and table III. 10 April 2012 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV A A A A A A A PAGES 1 2 3 4 5 6 7 PMIC N/A PREPARED BY Ken Bernier DESIGN ACTIVITY DEFENSE SUPP

2、LY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 21 October 2009 CHECKED BY Ken Bernier TITLE CAPACITORS, TANTALUM, HYBRID, HERMETICALLY SEALED APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 09022 SCALE N/A REV A PAGE 1 OF 7 AMSC N/A 5910-2012-E04CURRENT DESIGN ACTIVITY

3、 CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 2 1. SCOPE 1.1

4、Scope. This drawing describes the requirements for tantalum hybrid capacitors, hermetically sealed in welded tantalum case with glass to metal anode terminal. 1.2 General. The capacitor shall utilize a sintered tantalum anode and ruthenium oxide coated cathodes operating in aqueous electrolyte. The

5、components shall be hermetically sealed in a welded tantalum case with a glass to metal terminal seal. 1.3 Part or Identifying Number (PIN). The complete PIN is as follows: 09022- XX | | Drawing Dash number number (see table I) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this sectio

6、n are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are caut

7、ioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document t

8、o the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Test Methods for Electronic and Electrical Components Parts. MIL-STD-1285 - Marking of Electrical and Electronic Par

9、ts. (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a

10、conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Interface and physical dimensions.

11、The interface and physical dimensions shall be as specified herein (see figure 1). 3.1.1 Case. The case shall be tantalum. 3.1.2 Mass. 0 50 volt parts: 100 3 grams; 63 125 volt parts: 125 3 grams. 3.1.3 Pure tin. The use of pure tin, as an underplate or final finish is prohibited both internally and

12、 externally. Tin content of capacitor components and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). 3.1.4 Storage temperature. The storage temperature shall be -62C to +130C. 3.1.5 Operating temperature range. The operating temp

13、erature range shall be -55C to +85C, de-rated to +125C. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 3 NOTES: 1. Dimensions are in inches. 2. Metri

14、c equivalents are given for general information only. FIGURE 1. Case dimensions and configuration. Inches mm .002 0.05 .003 0.08 .005 0.13 .015 0.38 .030 0.76 .040 1.02 .064 1.63 .230 5.84 .400 10.16 .500 12.70 .725 18.42 1.400 35.56 Provided by IHSNot for ResaleNo reproduction or networking permitt

15、ed without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 4 3.2 Electrical characteristics. 3.2.1 Rated voltage. The rated voltage shall be in accordance with table I at -55C to +85C, de-rated to + 125C. 3.2.2 Surge voltage. T

16、he test shall be 1000 cycles at 110 percent of rated voltage. Each cycle shall consist of a 30 second surge voltage application followed by a 330 second discharge period. The part shall be charged and discharged through a 1000 ohm resistor. The capacitor must not be visibly damaged and the electrica

17、l characteristics must remain within specification. 3.2.3 Dielectric. The dielectric shall be an aqueous electrolyte. 3.2.4 DC leakage current. The maximum DC leakage current shall be as specified in table I following 5 minutes at the working voltage and +25C. 3.2.5 Capacitance. Capacitance shall be

18、 as specified in table I at 120Hz and +25C, 20%. 3.2.6 Capacitance tolerance. The capacitance tolerance shall be 20 percent at +25C. 3.2.7 Equivalent series resistance (ESR). The maximum equivalent series resistance (ESR) shall be as specified in table I at 1 kHz and +25C. TABLE I. Electrical charac

19、teristics. DSCC drawing PIN 09022- Capacitance (uF) +85C Rated voltage dc +125C Rated voltage dc ESR max (ohms) Leakage current max (A) 01 200,000 10 6 0.025 300 02 120,000 16 9.5 0.025 300 03 70,000 25 15 0.025 300 04 50,000 35 21 0.025 300 05 30,000 50 30 0.025 400 06 16,000 63 37.5 0.035 400 07 1

20、1,000 80 48 0.035 500 08 7,500 100 60 0.035 500 09 4,500 125 75 0.050 500 3.3 Environmental characteristics. 3.3.1 Thermal shock. Thermal shock test shall be as specified in table II. 3.3.2 Moisture resistance. Moisture resistance test shall be as specified in table II. 3.3.3 Hermetic Seal. The capa

21、citor shall be hermetically sealed such that the case does not leak electrolyte or vent any gas when exposed to a vacuum, per MIL-STD-202, method 112, test condition C, procedure IIIa. TABLE II. Environmental testing. Test Test Method Condition Details Shock MIL-STD-202, method 213 G 11mS 50g Vibrat

22、ion MIL-STD-202, method 204 D 12 Sweeps/Axis, 20g peak Vibration MIL-STD-202, method 214 I, Letter D 1.5 Hours/Axis, 12g rms Moisture Resistance MIL-STD-202, method 106 6 V Polarity Thermal Shock MIL-STD-202, method 107 A Altitude MIL-STD-202, method 105 D 100,000 ft test Provided by IHSNot for Resa

23、leNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 5 3.4 Physical characteristics. 3.4.1 Shock . Shock test shall be as specified in table II. 3.4.3 Resistance to solder heat. The

24、capacitor shall withstand solder dipping of the terminals at +260C for 10 seconds per MIL-STD-202, method 210, test condition B. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. 3.4.4 Terminal strength. The capacitor terminals shall withstand a 5-p

25、ound pull test for 30 seconds per MIL-STD-202, method 211, test condition A. The capacitor shall not be visibly damaged and the electrical characteristics shall not be affected. 3.4.5 Solderability. The terminations shall be solderable per MIL-STD-202, method 208. 3.4.6 Resistance to solvents. Resis

26、tance to solvents shall be in as specified in MIL-STD-202, method 215. 3.4.7 Vibration. Vibration shall be as specified in table II. 3.4.8 Altitude. Barometric pressure (reduced). Capacitors shall be tested using MIL-STD-202, method 105, condition D. 3.4.9 Fungus. The capacitor materials shall not s

27、upport fungus growth and shall not be a nutrient to fungus. 3.5 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and ma

28、intenance requirements, and promotes economically advantageous life cycle costs. 3.6 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be an approved source of supply. 3.7 Manufacturer eligibility: To be eligible for listing as an approved sour

29、ce of supply a manufacturer shall perform all testing specified herein on a sample of parts agreed upon by the manufacturer and DLA Land and Maritime-VA. 3.8 Marking. Marking shall be in accordance with MIL-STD-1285, except the capacitor shall be marked with the PIN as specified herein (see 1.2), th

30、e manufacturers name or Commercial and Government Entity (CAGE) code, date code, lot symbol, and polarity. 3.9 Workmanship. The capacitor shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualific

31、ation inspection is not required. 4.2 Conformance inspections. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of dc leakage, capacitance, ESR, and the environmental tests of table II. 4.2.2 Certification. The acquiring activity, at its discretion, may acce

32、pt a certificate of compliance for table II requirements in lieu of performing table II tests (see 6.2d). 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.2). When packaging of materiel is to be performed by DoD or

33、 in-house contractor personnel, these personnel need to contact the responsible packaging activity to ascertain packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activities within the Military Service or Defense Agency, or within the military ser

34、vices system commands. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. Provided by IHSNot for ResaleNo reproduction or networking permitted without license

35、 from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 6 6. NOTES (This section contains information of a general or explanatory nature, which may be helpful, but is not mandatory.) 6.1 Intended use. Hybrid capacitors covered by this drawing

36、 are intended mainly for use in defense electronic systems, avionics, and weapon systems. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of complianc

37、e that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. d. Whether the manufacturer performs the environmental tests of table II or provides certification of compliance with table II requirements (see 4.2.2). e. Requ

38、irements for notification of change of product to acquiring activity, if applicable. 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufa

39、cturer and can develop under typical operating conditions, on products that use such materials. Conformal coatings applied over top of a whisker prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For addi

40、tional information on this matter, refer to ASTM-B545 (Standard Specification for Electrodeposited Coatings of Tin). 6.4 Replaceability. Capacitors covered by this drawing will replace the same commercial device covered by contractor prepared specification or drawing. 6.5 Changes from previous issue

41、. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to eva

42、luate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. 6.6 Users of record. Coordination of this document for future revisions are coordinated only with the approved sources of supply and the users of re

43、cord of this document. Requests to be added as a recorded user of this drawing should be in writing to: DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdla.mil or by telephone (614) 692-4709 or DSN 850-4709. 6.7 Approved sources of supply

44、. Approved sources of supply are listed herein. Additional sources will be added as they become available. For assistance in the use of this drawing, contact DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or e-mailed to capacitorfilterdla.mil or by telephone (614) 69

45、2-4709 or DSN 850-4709. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 09022 REV A PAGE 7 TABLE III. Similar vendor PIN. DSCC drawing PIN 1/ 09022- EVANS CAPACITOR Ve

46、ndor A similar PIN 01 02 03 04 05 06 07 08 09 THQ4010204 THQ4016124 THQ4025703 THQ4035503 THQ4050303 THQ4063163 THQ4080113 THQ4100752 THQ4125452 1/ Parts must be purchased to the DLA Land and Maritime PIN to assure that all the performance requirements and tests are met. Vendor Vendor CAGE Vendors name and address A 06MN5 Evans Capacitor Company 72 Boyd Avenue East Providence, RI 02914-1202 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-