DLA DSCC-DWG-82027 REV F-2013 COIL RADIO FREQUENCY AND CHOKE RADIO FREQUENCY.pdf

1、 AMSC N/A 5950-2013-E01 REVISIONS LTR DESCRIPTION DATE APPROVED D Corrected typographical errors throughout document and added a new vendor, CAGE code OEUG1. Editorial changes throughout. 3 Dec 91 D. Moore E Revise sampling plan, delete Dash 6, 7, and 8 and make corrections to vendor information. 7

2、May 03 Kendall Cottongim F Addition of pure tin prohibition requirement. Updated source of supply information. 5 September 2013 Michael A. Radecki Prepared in accordance with ASME-Y14.100 REV PAGE REV STATUS OF PAGES REV F F F F F F F F PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY David E. Moore DEFEN

3、SE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 18 Oct 1982 CHECKED BY Randy Larson TITLE COIL, RADIOFREQUENCY AND CHOKE, RADIOFREQUENCY APPROVED BY Ivan R. Jones SIZE A CODE IDENT. NO. 14933 DWG NO. 82027 REV F PAGE 1 OF 8 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES T

4、O: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the re

5、quirements for a family of radiofrequency coils and radiofrequency chokes. The chokes consist of rod-type ferrite bodies with axial holes through which wire is threaded to form 1.50 or 2.50 turn radiofrequency coils. The radiofrequency coils are the radiofrequency chokes wound with 1.50 or 2.50 turn

6、s of wire. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as follows: 82027 -01 | | | |_ Drawing Dash number number (see figure 1 and table I) 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, a

7、nd handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2). S

8、PECIFICATIONS DEPARTMENT OF DEFENSE DOD-D-1000 - Drawing, Engineering, and Associated List. STANDARDS DEPARTMENT OF DEFENSE MIL-STD-1285 - Marking of Electrical and Electronic Parts. (Copies of these documents are available online at https:/assist.dla.mil/quicksearch/ or from the Standardization Doc

9、ument Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable

10、 laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1. Electrical characteristics. 3.1.1 Maximum impedance. The impedance shall be greater than the value specified in table I when measured at the specified test frequency in table I. Provided by IHSNot for ResaleNo

11、reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 3 3.1.2 Decrease of impedance versus frequency. The decrease in impedance shall be less than the value in table I when measured over t

12、he specified test frequency in table I. TABLE I. Electrical characteristics. Dash number 82027 Maximum impedance (k) Test frequency (MHz) Decrease of impedance in frequency range (MHz) (dB) -01 .28 120 10 to 300 7 -02 .36 250 80 to 300 3 -03 .60 50 20 to 220 35 to 100 7 3 -04 .68 180 50 to 300 80 to

13、 220 6 3 -05 .72 50 10 to 220 30 to 100 7 3 3.2 Design and construction. 3.2.1 Interface and physical dimensions. See figure 1. 3.2.2 Material requirements. See table III. 3.2.3 Body material. Manganese-zinc ferrite in accordance with Ferroxcube specification 3S4 (dash numbers, 01, 03, and 05) and 4

14、B1 (dash numbers 02 and 04), or equivalent manganese-zinc ferrite that will meet all requirements of table II. 3.2.4 Windings and leads. Soft or drawn annealed .024 .002 inch (0.61 0.05 mm) diameter copper or copper alloy with tin lead or lead alloy coating. 3.2.5 Operating temperature range. -55C t

15、o +125C. 3.3 Marking. Marking of the coil is not required; however, each unit package shall be marked in accordance with MIL-STD-1285 and include the PIN as specified herein (see 1.2), the manufacturers name or Commercial and Government Entity (CAGE) code, and date lot codes. 3.4 Pure Tin. The use o

16、f pure tin, as an underplate or final finish, is prohibited both internally and externally. Tin content of coil components and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). 3.5 Workmanship. The coil shall be uniform in quality

17、and free from any defects that will affect life, serviceability, or appearance. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 4 NOTES: 1. Dimensions

18、 are in inches. 2. Metric equivalents are given for general information only. 3. Metrics are in parentheses. FIGURE 1. Interface and physical dimensions. Dash number Dimensions (inches) Number of turns Number of windings Lead length (inches) Figure OD .020 (0.51) L .020 (0.51) 01 02 03 04 05 .236 (5

19、.99) “ “ “ “ .394 (10.01) “ “ “ “ 1.50 1.50 2.50 2.50 2 x 1.50 1 1 1 1 2 1.563 .250 (39.70) (6.32) “ “ “ “ A A B B C Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82

20、027 REV F PAGE 5 TABLE II. Material characteristics. Requirement Dash numbers 01, 03, and 05 02 and 04 Initial permeability (i) at +20C to +25C With an applied flux density (in gauss), of: Dynamically measure field intensity (in oersted) at +20C to +25C shall be: Curie point (C), minimum Minimum spe

21、cified dc resistance at +20C to +25C (ohm-meter) Linear expansion coefficient Specific weight (g/cm3) 1700 20 percent 3,200 15 percent 12 15 percent 110 103 10 to 12 x 10-6/C 4.7 to 4.9 250 20 percent 3,600 15 percent 30 15 percent 250 105 10 to 12 x 10-6/C 4.4 to 4.8 4. VERIFICATION 4.1 Conformance

22、 inspection. 4.1.1 Inspection of product for delivery. Inspection of product for delivery shall consist of the group A inspection. 4.1.1.1 Group A inspection. Group A inspection shall consist of the inspections specified in table III in the order shown. 4.1.1.1.1 Sampling plan. A sample of parts sha

23、ll be randomly selected from each lot in accordance with table IV, if one or more defects are found, the lot shall be rescreened and defects removed. After screening and removal of defects, a new sample of parts shall be randomly selected in accordance with table IV, if one or more defects are found

24、 in the second sample, the lot shall be rejected and shall not be supplied to this drawing. 4.1.2 Certification. The acquiring activity, at its discretion, may accept a certificate of compliance with group A requirements in lieu of performing group A inspection (see 6.2). 4.1.3 Inspection of packagi

25、ng. The inspection of commercial packaging shall be as specified in the contract or purchase order (see 6.2). TABLE III. Group A inspection. Inspection Requirement paragraph Maximum impedance Decrease of impedance versus frequency Visual and mechanical examination Material Dimensions 3.1.1 3.1.2 3.2

26、.2, 3.2.3, and 3.2.4 3.2.1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 6 TABLE IV. Group A zero defect sampling plan Lot size Sample size 1 to 9 t

27、o 16 to 51 to 91 to 151 to 281 to 501 to 1,201 to 3,201 to 10,001 to 35,001 to 150,001 to 500,000 and 8 15 50 90 150 280 500 1,200 3,200 10,00 35,000 150,000 500,000 over 5 5 5 7 11 13 16 19 23 29 35 40 40 40 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be a

28、s specified in the contract or order (see 6.2). When actual packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Poin

29、ts packaging activity within the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible pack

30、aging activity. 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Intended use. Devices conforming to this drawing are intended for use when military specifications do not exist and qualified military devices that will per

31、form the required function are not available for OEM application. 6.2 Ordering data. The contract or purchase order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed

32、 conformance inspection with each shipment of parts by the manufacturer. c. Whether the manufacturer performs the group A inspection or provides a certificate of compliance with group A requirements. d. Requirements for notification of change of product to acquiring activity, if applicable. e. Requi

33、rements for packaging and packing. 6.3 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating cond

34、itions, on products that use such materials. Conformal coatings applied over top of a whisker-prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B5

35、45 (Standard Specification for Electrodeposited Coatings of tin). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 7 6.4 Users of record. Coordination

36、of this document for future revisions is coordinated only with the approved sources of supply and the users of record of this document. Requests to be added as a recorded user of this drawing may be achieved online at mailto:transformercoildla.mil or if in writing to: DLA Land and Maritime, Columbus

37、, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-0557 or DSN 850-0557. 6.5 Supersession data. Devices covered by this drawing will replace the same commercial device covered by a contractor prepared specification or drawing as specified in table V. TABLE V. Supers

38、ession data. DSCC drawing PIN 82027- Contractor drawing numbers CAGE PIN CAGE Drawing number 01 12909 28009 404232 16773775-001 49956 583C55 02 03538 12079 725016A0982-001 51-0343-1 97871 29251 PCL455-4406 W41B96R-0M03E01 03 03640 07397 07421 71313 28009 28009 49671 6116831-1 50-757682-1 331-070-003

39、 22-074 16607799-001 16773775-003 2387097-1 49671 71688 80063 80063 80063 91417 07397 3311153-1 700780 SM-B-505420 SM-B-505390 SM-B-938142 5032030-103 50-701064-01 04 00752 03538 04274 13499 28480 29251 403345-1 77C716339PO2 C11478-001 240-2679-040 9100-1788 W41B96R-0M05E02 50113 65597 80063 96214 9

40、7942 136-001-000 039082-001 SM-C-963585 534479-4 583R487H01 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 82027 REV F PAGE 8 6.6 Approved sources of supply. Approved

41、 sources of supply are listed herein. Additional sources will be added as they become available. Assistance in the use of this drawing may be achieved online at mailto:transformercoildla.mil , or by contacting DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by tele

42、phone (614) 692-0557 or DSN 850-0557. DLA Land and Maritime drawing PIN 82027- Vendor similar designation or type number 1/ Vendor CAGE Vendor name and address 02 03 ICV-1041-49 ICV-1041-54 09969 Vishay Dale Electronics, Inductive Products Div. 1505 East Highway 50 Yankton, SD 57078-1505 01 02 03 04

43、 05 82027-01 82027-02 82027-03 82027-04 82027-05 0EUG1 Vishay HiRel Systems 140 Crosby Road Dover, NH 03820 1/ CAUTION: Do not use this number for item acquisition. Items acquired to this number may not satisfy the performance requirements of this drawing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-