DLA DSCC-DWG-84133 REV E-2008 RELAYS ELECTROMAGNETIC PERMANENT MAGNET DRIVE 2PDT LOW LEVEL TO 5 AMPERES (SIMILAR TO MIL-R-6106 27 EXCEPT FOR 12 V DC COIL AND INVERTED STUD MOUNT)《永.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Title clarification and part number correction. 28 Mar 85 S. Searcy B Changed manufacturers eligibility. 26 Feb 87 S. Searcy C Changes in accordance with NOR 5945-R005. 02 Mar 00 K. Cottongim D Validation and update. 17 Sep 03 K. Cottongim E Incorporated bo

2、ilerplate updates. 18 Sep 08 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawingREV E E E E E E E REV STATUS OF PAGES PAGES 1 2 3 4 5 6 7 PMIC N/A PREPARED BY Richard A. Yannitti DESIGN ACTIVITY DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OH 45444-5000 CHECKED BY Max E.

3、Lewis APPROVED BY Steven Searcy TITLE RELAYS, ELECTROMAGNETIC, PERMANENT MAGNET DRIVE, 2PDT, LOW LEVEL TO 5 AMPERES (SIMILAR TO MIL-R-6106/27 EXCEPT FOR 12 V DC COIL AND INVERTED STUD MOUNT) SIZE A CODE IDENT. NO. 14933 DWG NO. 84133 Original date of drawing 28 September 1984 REV E PAGE 1 OF 7 AMSC

4、N/A 5945-E133 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 DEFENSE LOGISTICS AGENCY DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT N

5、O. 14933 DWG NO. 84133 REV E PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a hermetically sealed electromechanical relay supplied to the requirements of an established reliability version of MIL-PRF-83536/1 (see 6.5), except as noted herein. 1.2 Part or Identifying Number (P

6、IN). The complete PIN shall be as follows: 84133 -001 | | | | Drawing Dash number number 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specific

7、ation or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed

8、. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. D

9、EPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-83536 - Relays, Electromagnetic, Established Reliability, General Specification For. MIL-PRF-83536/1 - Relays, Electromagnetic, Established Reliability, DPDT, Low Level to 5 Amperes, Permanent Magnetic Drive, Hermetically Sealed, All Welded, DC Coils. DEPA

10、RTMENT OF DEFENSE STANDARDS MIL-STD-202 - Electronic and Electrical Component Parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia,

11、 PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a sp

12、ecific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-83536, MIL-PRF-83536/1, and as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-P

13、RF-83536, MIL-PRF-83536/1, and herein (see figure 1). 3.2.1 Design documentation. Unless otherwise specified in the contract or purchase order, the design documentation shall be in accordance with MIL-PRF-83536, and shall be retained by the manufacturer and available for review by the acquiring acti

14、vity or contractor upon request. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84133 REV E PAGE 3 3.3 Electrical characteristics. Relays shall meet all electrical ch

15、aracteristics as specified in MIL-PRF-83536/1 and herein. 3.3.1 Coil data and operational data. See table I. 3.3.2 Contact data and load rating. See MIL-PRF-83536/1. 3.3.3 Operate time. 4 milliseconds maximum with rated coil voltage at 25C. 3.3.4 Release time. 4 milliseconds maximum from rated coil

16、voltage at 25C. 3.3.5 Contact bounce. 1 millisecond maximum. 3.3.6 Overload current. 20 amperes dc, 30 amperes ac. 3.3.7 Rupture current. 25 amperes dc, 40 amperes ac. 3.4 Physical. Physical requirements of the relay shall be as specified in MIL-PRF-83536/1 and herein. 3.4.1 Mounting studs. The moun

17、ting studs shall be corrosion resistant steel. 3.4.2 Dimension and configuration. See figure 1. TABLE I. Operating characteristics. Coil data At 25 C Over temperature range Maximum pickup voltage Coil voltage (V dc) 1/ Rated Max Coil resistance (ohms) minimum Specified pickup voltage (V dc) 2/ Speci

18、fied hold voltage (V dc) 2/ Specified dropout voltage (V dc) 2/ Specified pickup voltage (V dc) 2/ Specified hold voltage (V dc) 2/ Specified dropout voltage (V dc) 2/ High temperature test Continuous current test 12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 1/ CAUTION: The use of any coil voltages

19、 less than the rated coil voltage will compromise the operation of the relay. 2/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criteria. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENS

20、E ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84133 REV E PAGE 4 FIGURE 1. Outline drawing (for details, see table I). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE

21、A CODE IDENT NO. 14933 DWG NO. 84133 REV E PAGE 5 Inches mm .001 .002 .032 .040 .065 .112 .210 .224 .375 .410 .500 .640 .810 0.03 0.05 0.81 1.02 1.65 2.84 5.33 5.69 9.53 10.41 12.70 16.26 20.57 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unles

22、s otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. Semiconductors

23、shall not be used for this purpose. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Metric equivalents are given for general information only. FIGURE 1. Outline drawing (for details, see table I) - Continued. Provided

24、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 84133 REV E PAGE 6 3.5 Environmental characteristics. Relays shall meet all environmental requirements as specified in MIL-PRF-

25、83536/1 and herein. 3.5.1 Vibration. 3.5.1.1 Sinusoidal. .12 inch double amplitude, 10 to 57 Hz, 20gs, 57 to 2,000 Hz. 3.5.1.2 Random. Random vibration, method 214 of MIL-STD-202, test condition IE, 0.2G2/Hz (50 Hz to 2,000 Hz) for a duration of 15 minutes in each plane. 3.5.1.3 Shock. 100gs for a d

26、uration of 6 1milliseconds. 3.6 Conformance requirements. Relays furnished under this drawing shall have been subjected to, and passed all the requirements, tests, and inspections detailed herein. 3.6.1 Conformance inspection. Conformance inspection shall be in accordance with MIL-PRF-83536 and 4.2

27、herein. 3.7 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically ad

28、vantageous life cycle costs. 3. 8 Manufacturer eligibility. To be eligible for listing as a approved source of supply, a manufacturer shall be listed on the MIL-PRF-83536 Qualified Product List for at least one part, or perform the group A and group C inspections specified herein on a sample of part

29、s agreed upon by the manufacturer and DSCC-VA. 3.9 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be an approved source of supply 3.10 Pure tin. The use of pure tin, as an underplate or final finish is prohibited both internally and external

30、ly. Tin content of resistor components and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.4). 3.11 Marking. Marking shall be in accordance with MIL-PRF-83536, except the PIN shall be in accordance with 1.2 herein. The “M83536/1-XXXM

31、” PIN shall not be used. 3.12 Workmanship. The relay shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection shall be in accordance with MIL-PRF-83536 except as modified herein. 4

32、.2 Conformance inspection. Conformance inspection shall be in accordance with group A listing of MIL-PRF-83536. Group A testing shall be performed on each inspection lot and manufacturers shall keep lot records for 3 years (minimum), monitor for compliance to the prescribed procedures, and observe t

33、hat satisfactory manufacturing conditions and records on lots are maintained for these relays. 4.2.1 Group A inspection. Group A inspection shall consist of all tests specified in MIL-PRF-83536 for failure rate level ”M”. 4.3 Inspection of packaging. Inspection of packaging shall be in accordance wi

34、th MIL-PRF-83536. 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.3). When actual packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible packaging activity to as

35、certain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Dep

36、artments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DW

37、G NO. 84133 REV E PAGE 7 6. NOTES (This section contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Notes. Only definitions of the notes specified in MIL-PRF-83536 will apply to this drawing. 6.2 Intended use. Relays conforming to this drawing are

38、 intended for use when military specifications do not exist and qualified military devices that will perform the required function are not available for OEM application. This drawing is intended exclusively to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock cat

39、alog listings. When a military specification exists and the product covered by this drawing has been qualified for listing on QPL-83536, this drawing will become inactive for new design. The QPL-83536 product shall be the preferred item for all applications. 6.3 Ordering data. The contract or purcha

40、se order should specify the following: a. Complete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certificate of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and

41、packing. 6.4 Tin whisker growth. The use of alloys with tin content greater than 97 percent, by mass, may exhibit tin whisker growth problems after manufacture. Tin whiskers may occur anytime from a day to years after manufacture and can develop under typical operating conditions, on products that u

42、se such materials. Conformal coatings applied over top of a whisker-prone surface will not prevent the formation of tin whiskers. Alloys of 3 percent lead, by mass, have shown to inhibit the growth of tin whiskers. For additional information on this matter, refer to ASTM-B545 (Standard Specification

43、 for Electrodeposited Coatings of Tin). 6.5 Replaceability. Relays covered by this drawing will replace the same generic device covered by a contractor prepared specification or drawing. 6.6 Supersession data. MIL-R-6106/27 was cancelled on 2 October 1995 and superseded by MIL-PRF-83536/1 and MIL-PR

44、F-83536/2. 6.7 Users of record. Coordination of this document for future revisions is coordinated only with the approved source(s) of supply and the users of record of this document. Requests to be added as a recorded user of this drawing may be achieved online at mailto:relaydla.mil or if in writin

45、g to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-4481 or DSN 850-4481. 6.8 Approved source(s) of supply. Approved source(s) of supply are listed herein. Additional sources will be added as they become available. Assistance

46、 in the use of this drawing may be obtained online at mailto:relaydla.mil, or by contacting Defense Supply Center, Columbus, ATTN: DSCC-VAT, Post Office Box 3990, Columbus, OH 43218-3990 or by telephone (614) 692-4481 or DSN 850-4481. DSCC drawing PIN Vendor similar designation or type number 1/ Ven

47、dor CAGE Vendor name and address 84133-001 X-G2B-010 58657 Leach International Corporation 6900 Orangethorpe Avenue Buena Park, CA 90620-1351 Phone: (631) 244-1490 1/ Parts must be purchased to the DSCC PIN to assure that all performance requirements and tests are met. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-