DLA DSCC-DWG-86087 REV D-2003 RELAYS ELECTROMAGNETIC PERMANENT MAGNET DRIVE 4PDT LOW LEVEL TO 5 AMPERES ALL WELDED HERMETICALLY SEALED (SIMILAR TO MIL-R-6106 28 EXCEPT FOR 12V DC C.pdf

1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Changed manufacturers eligibility. 23 Mar 1987 Steven. Searcy B Changes in accordance with NOR 5945-R005-96. 13 Feb 1996 David E. Moore C Technical and editorial changes throughout. 12 May 1998 David E. Moore D Validation and update. 17 Sep 2003 Kendall Cot

2、tongim Prepared in accordance with ASME Y14.100 Selected item drawing REV PAGE REV PAGE REV D D D D D D D REV STATUS OF PAGES PAGES 1 2 3 4 5 6 7 PMIC N/A PREPARED BY Richard A. Yannitti DESIGN ACTIVITY DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OH 45444-5000 CHECKED BY James R. Martin APPROVED BY St

3、even B. Searcy TITLE RELAYS, ELECTROMAGNETIC, PERMANENT MAGNET DRIVE, 4PDT, LOW LEVEL TO 5 AMPERES, ALL WELDED, HERMETICALLY SEALED (SIMILAR TO MIL-R-6106/28 EXCEPT FOR 12V DC COIL AND INVERTED STUD MOUNT) SIZE A CODE IDENT. NO. 14933 DWG NO. 86087 Original date of drawing 2 May 1986 REV D PAGE 1 OF

4、 7 AMSC N/A 5945-E117 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 DEFENSE LOGISTICS AGENCY DEFENSE SUPPLY CENTER COLUMBUS COLUMBUS, OHIO 43216-5000 Provided by IHSNot for ResaleNo reproduction or networking permitted withou

5、t license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a hermetically sealed electromechanical relay supplied to the requirements of an established reliability versio

6、n of MIL-PRF-83536/5 (see 6.6), except as noted herein. 1.2 Part or Identifying Number (PIN). The complete PIN shall be as follows: 86087 -001 | | | | Drawing Dash number number 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specificat

7、ions, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicit

8、ation (see 6.3). SPECIFICATIONS DEPARTMENT OF DEFENSE MIL-PRF-83536 - Relays, Electromagnetic, Established Reliability, 25 Amperes and Below, General Specification For. MIL-PRF-83536/5 - Relays, Electromagnetic, Established Reliability, 4PDT, Low Level to 5 Amperes, Permanent Magnet Drive, Hermetica

9、lly Sealed, All Welded, DC Coils. STANDARDS DEPARTMENT OF DEFENSE MIL-STD-202 - Test Method Standard Electronic and Electrical Component Parts. (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Document Automation and Producti

10、on Service, Building 4D (DPM-DODSSP), 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes app

11、licable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-83536, MIL-PRF-83536/5 and as specified herein. 3.2 Interface and physical dimensions. The interface and physical di

12、mensions shall be as specified in MIL-PRF-83536, MIL-PRF-83536/5, and herein (see figure 1). 3.2.1 Design documentation. The design documentation shall be in accordance with MIL-PRF-83536 unless otherwise specified in the contract or purchase order, and shall be retained by the manufacturer and avai

13、lable for review by the acquiring activity or contractor upon request. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 3 3.3 Electrical characteristic

14、s. Relays shall meet all electrical characteristics as specified in MIL-PRF-83536/5 and herein. 3.3.1 Coil data and operational data. See table I. 3.3.2 Contact data and load rating. See MIL-PRF-83536/5. 3.3.3 Operate time. 6 milliseconds maximum with rated coil voltage 25C. 3.3.4 Release time. 6 mi

15、lliseconds maximum from rated coil voltage 25C. 3.3.5 Contact bounce. 1.0 millisecond maximum. 3.3.6 Break bounce normally open contacts only. 0.1 millisecond maximum. 3.3.7 Overload current. 20 amperes dc, 30 amperes ac. 3.3.8 Rupture current. 25 amperes dc, 40 amperes ac. 3.4 Physical. Physical re

16、quirements of the relay shall be as specified in MIL-PRF-83536/5 and herein. 3.4.1 Mounting studs. The mounting studs shall be corrosion resistant steel. 3.4.2 Dimensions and configuration. See figure 1. TABLE I. Operating characteristics. Coil Data At 25 C Over temperature range Maximum pickup volt

17、age Coil voltage (V dc) 1/ Coil resistance (ohms) Specified pickup voltage Specified hold voltage Specified dropout voltage Specified pickup voltage Specified hold voltage Specified dropout voltage High temperature Continuous current Rated Max minimum (V dc) 2/ (V dc) 2/ (V dc) 2/ (V dc) 2/ (V dc) 2

18、/ (V dc) 2/ test test 12 14.5 70 6.6 3.3 0.75 9.0 4.5 0.5 9.9 11.25 1/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 2/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criter

19、ia. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 4 Figure 1. Outline drawing and dimensions. Provided by IHSNot for ResaleNo reproduction or networ

20、king permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 5 Inches mm Inches mm .002 0.05 .224 5.69 .032 0.81 .250 6.35 .040 1.02 .375 9.53 .065 1.65 .500 12.70 .112 2.84 .640 16.26 .210 5.33 .810 20.57 Notes: 1. D

21、imensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. This relay is polarized mo

22、nostable. 6. This relay shall not operate or be damaged by reverse polarity. Semiconductors shall not be used for this purpose. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electromagnetic flux. Figure 1. Outline drawing and dimensions Co

23、ntinued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 6 3.5 Environmental characteristics. Relays shall meet all environmental requirements as spec

24、ified in MIL-PRF-83536/5. 3.5.1 Vibration. 3.5.1.1 Sinusoidal. 0.12 inch double amplitude, 10 to 57 Hz, 20gs, 57 to 2000 Hz (contact chatter, 10S maximum). 3.5.1.2 Random. Random vibration, method 214 of MIL-STD-202, test condition IE, (0.2G2/Hz, 50 to 2000 Hz) for a duration of 15 minutes in each p

25、lane (contact chatter, 10 S maximum). 3.5.1.3 Shock. 100gs for a duration of 6 mS (contact chatter, 10 S maximum). 3.6 Marking. Marking shall be in accordance with MIL-PRF-83536, except the part number shall be in accordance with 1.2 herein. The “M83536/5-XXXM” part number shall not be used. 3.7 Con

26、formance requirements. Relays furnished under this drawing shall have been subjected to, and passed all the requirements, tests, and inspections detailed herein. 3.7.1 Conformance inspection. Conformance inspection shall be in accordance with MIL-PRF-83536 and 4.2 herein. 3.8 Certification as an app

27、roved source of supply. In order to be listed as an approved source of supply for relays manufactured to this drawing, a manufacturer shall: a. Agree to make available to DSCC, upon request, all pertinent test data on its production of the subject part, including, but not limited to, test data in ac

28、cordance with the qualification inspection table of MIL-PRF-83536. b. Provide to DSCC or its designated agent, upon request, free of charge and without obligation, a current production sample from its production of the subject part. c. Meet one of the following criteria: (1) Currently possess listin

29、g on qualified products list QPL-83536 for at least one part. (2) Be in current production of the subject part. 3.9 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be a suggested source of supply. 3.10 Recycled, recovered, or environmentally

30、preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. The re

31、lay shall be uniform in quality and free from any defects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection shall be in accordance with MIL-PRF-83536 except as modified herein. 4.2 Conformance inspection. Conformance inspection

32、 shall be in accordance with group A inspection of MIL-PRF-83536. Group A testing shall be performed on each inspection lot and manufacturers shall keep lot records for 3 years (minimum), monitor for compliance to the prescribed procedures, and observe that satisfactory manufacturing conditions and

33、records on lots are maintained for these relays. 4.2.1 Group A inspection. Group A inspection shall consist of all tests specified in MIL-PRF-83536 for failure rate level ”M”. 4.3 Inspection of packaging. Inspection of packaging shall be in accordance with MIL-PRF-83536. 5. PACKAGING 5.1 Packaging.

34、For acquisition purposes, the packaging requirements shall be as specified in the contract or order (see 6.3). When actual packaging of materiel is to be performed by DoD personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Pack

35、aging requirements are maintained by the Inventory Control Points packaging activity within the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packagin

36、g files, CD-ROM products, or by contacting the responsible packaging activity. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 86087 REV D PAGE 7 6. NOTES (This sectio

37、n contains information of a general or explanatory nature which may be helpful, but is not mandatory.) 6.1 Notes. Only definitions of the notes specified in MIL-PRF-83536 will apply to this drawing. 6.2 Intended use. Relays conforming to this drawing are intended for use when military specifications

38、 do not exist and qualified military devices that will perform the required function are not available for OEM application. This drawing is intended exclusively to prevent the proliferation of unnecessary duplicate specifications, drawings, and stock catalog listings. When a military specification e

39、xists and the product covered by this drawing has been qualified for listing on QPL-83536, this drawing will become inactive for new design. The QPL-83536 product shall be the preferred item for all applications. 6.3 Ordering data. The contract or purchase order should specify the following: a. Comp

40、lete PIN (see 1.2). b. Requirements for delivery of one copy of the conformance inspection data or certification of compliance that parts have passed conformance inspection with each shipment of parts by the manufacturer. c. Requirements for packaging and packing. 6.4 Replaceability. Relays covered

41、by this drawing will replace the same generic device covered by a contractor prepared specification or drawing. 6.5 Supersession data. MIL-R-6106/28 was cancelled on 2 October 1995 and superseded by MIL-PRF-83536/5 and MIL-PRF-83536/6. 6.6 Users of record. Coordination of this document for future re

42、visions are coordinated only with the suggested sources of supply and the users of record of this document. Requests to be added as a recorded user of this drawing should be in writing to: Defense Supply Center, Columbus, ATTN: DSCC/VAT, Post Office Box 3990, Columbus, OH 43216-5000 or by telephone

43、(614) 692-0554 or DSN 850-0554. 6.7 Suggested source of supply. Suggested sources of supply are listed herein. Additional sources will be added as they become available. For assistance in the use of this drawing, contact Defense Supply Center, Columbus, ATTN: DSCC-VAT, Post Office Box 3990, Columbus

44、, OH 43216-5000 or by telephone (614) 692-0554 or DSN 850-0554. DSCC drawing PIN Vendor similar designation or type number 1/ Vendor CAGE Vendor name and address 86087-001 E405-1107 99699 Deutsch Relays, Inc. 65 Daly Road East Northport, NY 11731-6395 86087-001 Y-G2B-107 58657 Leach International, I

45、ncorporated 6900 Orangethorpe Avenue Buena Park, CA 90622-5032 Phone: (714) 736-7440 86087-001 FCB-405-123 00213 MSD/Magnecraft Electric Company 700 Orange Street Darlington, SC 29532-3742 Phone: (704) 599-0359 1/ Parts must be purchased to the DSCC PIN to assure that all performance requirements and tests are met. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-