DLA DSCC-DWG-86101 REV J-2012 CONNECTORS ELECTRICAL UNSHROUDED HEADERS PWB TERMINATION 025 SINGLE ROW STRAIGHT THRU.pdf

1、REVISIONS LTR DESCRIPTION DATE APPROVED A Page 2, add tolerance to dimension C. Pages 6 and 7 add vendor CAGE numbers OAKZ5 and 95238. 01/19/88 Richard Marbais B Change marking requirement. Change current rating. Add caution note. 11/22/88 Richard Marbais C Figure 1, made dimensional changes. Table

2、III, added options up to 40 positions. 06/01/90 Richard Marbais D Figure 1, change .050 to a ref dimension. Add resistance to soldering heat test and add temperature range designator table (TABLE IV). Add new designator to part number table. Change CAGE 22526 address. 10/03/92 Randy Larson E Add con

3、tact finish designator C, table I. Define contact and termination area. Change CAGE 22529 to 8N187 and 95238 address. 03/29/95 Randy Larson F Change CAGE 14933 to 037Z3. Added solderless wrappost geometry requirements. Updated material callout. Editorial changes throughout. 04/ 18/ 02 Robert Heber G

4、 Updating references and CAGE 8N187 PINs. Editorial changes throughout. 17 May 2010 Abdo Abdouni H Update vendor CAGE OAKZ5 name and address. Editorial changes throughout. 6 June 2011 Howard Jenkins J Add option for selective plating to plating code “A”. 17 October 2012 Abdo Abdouni Prepared in acco

5、rdance with ASME Y14.100 Source control drawing REV PAGE REV STATUS OF PAGES REV J H H J H J H H H H PAGE 1 2 3 4 5 6 7 8 9 10 PMIC N/A PREPARED BY DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO 43218-3990 Gail Willis Original date of drawing 7 Nov 1986 CHECKED BY TITLE Carl Dello-Stritto CONNECTORS

6、, ELECTRICAL, UNSHROUDED HEADERS, PWB TERMINATION, .025, SINGLE ROW, STRAIGHT THRU APPROVED BY Richard Marbais SIZE CAGE CODE DWG. NO. 86101 A 037Z3 REV J PAGE 1 OF 10 AMSC N/A 5935-E845-002 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990

7、 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 2 Inches mm .008 .010 .015 .048 .050 .095 .100 0.20 0.25 0.38 1.22 1.27 2.41 2.54 NOTES: 1. Dimen

8、sions are in inches. 2. Metric equivalents are given for information only. 3. Unless otherwise specified all tolerances are .005 (0.13 mm). 4. All dimensioned pictorial representations are for reference purposes only. 5. Plating transition area, contact finish “D” only. FIGURE 1. Dimensions and conf

9、iguration.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 3 TABLE I. Pin length. 1/ 2/ Dash number Dimension A Contact area Dimension B Terminatio

10、n area Dimension C Overall length 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 .100 .110 .110 .120 .135 .200 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .230 .270 .275 .280 .318 .

11、318 .318 .318 .318 .318 .318 .318 .335 .338 .340 .350 (2.54) (2.79) (2.79) (3.05) (3.43) (5.08) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (5.84) (6.86) (6.99) (7.11) (8.08) (8.08) (8.08) (8.08) (8.08) (8.08) (8.08) (

12、8.08) (8.51) (8.59) (8.64) (8.89) .213 .398 .423 .368 .473 .095 .095 .120 .150 .183 .195 .213 .225 .273 .285 .388 .400 .413 .425 .483 .583 .595 .683 .695 .765 .100 .213 .670 .107 .130 .150 .203 .225 .273 .290 .417 .120 .062 .440 .353 (5.41) (10.11) (10.74) (9.35) (12.01) (2.41) (2.41) (3.05) (3.81)

13、(4.65) (4.95) (5.41) (5.72) (6.93) (7.24) (9.86) (10.16) (10.49) (10.80) (12.27) (14.81) (15.11) (17.35) (17.65) (19.43) (2.54) (5.41) (17.02) (2.72) (3.30) (3.81) (5.16) (5.72) (6.93) (7.37) (10.59) (3.05) (1.57) (11.18) (8.97) .413 .608 .633 .588 .708 .395 .425 .450 .480 .513 .525 .543 .555 .603 .

14、615 .718 .730 .743 .755 .813 .913 .925 1.013 1.025 1.095 .470 .588 1.050 .525 .548 .568 .621 .643 .691 .708 .835 .555 .500 .880 .803 (10.49) (15.44) (16.08) (14.94) (17.98) (10.03) (10.80) (14.43) (12.19) (13.03) (13.34) (13.79) (14.10) (15.32) (15.62) (18.24) (18.54) (18.87) (19.18) (20.65) (23.19)

15、 (23.50) (25.73) (26.04) (27.81) (11.94) (14.94) (26.67) (13.34) (13.92) (14.43) (15.77) (16.33) (17.55) (17.98) (21.21) (14.10) (12.70) (22.35) (20.40) See footnotes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CEN

16、TER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV J PAGE 4 TABLE I. Pin length Continued. 1/ 2/ Dash number Dimension A Contact area Dimension B Termination area Dimension C Overall length 41 42 43 44 45 46 47 48 99 50 51 52 53 54 55 56 .380 .396 .400 .400 .400 .400 .427

17、 .458 .495 .533 .540 .590 .600 .610 .697 .700 (9.65) (10.06) (10.16) (10.16) (10.16) (10.16) (10.85) (11.63) (12.57) (13.54) (13.72) (14.99) (15.24) (15.49) (17.70) (17.78) .120 .520 .115 .203 .413 .513 .085 .458 .110 .533 .095 .130 .213 .115 .128 .670 (3.05) (13.21) (2.92) (5.16) (10.49) (13.03) (2

18、.16) (11.63) (2.79) (13.54) (2.41) (3.30) (5.41) (2.92) (3.25) (17.02) .600 1.016 .615 .703 .913 1.113 .612 1.016 .705 1.166 .735 .820 .913 .825 .925 1.470 (15.24) (25.81) (15.62) (17.86) (23.19) (28.27) (15.54) (25.81) (17.91) (29.62) (18.67) (20.83) (23.19) (20.96) (23.50) (37.34) 1/ Dimensions ar

19、e in inches. 2/ Metric equivalents are given for information. TABLE II. Contact finishes. Plating Contact area “A” Termination area “B” A 1/ Gold Gold B Tin-lead plated Tin-lead plated C 1/ .200 inch (5.08 mm) gold Tin-lead plated D Gold Solder dipped E Tin-lead plated Solder dipped F 1/ .200 inch (

20、5.08 mm) gold Solder dipped 1/ Selective gold plating applicable to contact pin lengths .230 inch (5.84 mm) and longer. Measured from tip of contact pin, remainder of contact post to be plated with nickel in accordance with SAE-AMS-QQ-N-290, appendix A, class 2, 50 microinch (1.27 m) minimum. Provid

21、ed by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 5 TABLE III. Dimensions D. 1/ 2/ Number of positions Dimensions Number of positions Dimensions 1 2 3 4 5

22、 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 .100 .200 .300 .400 .500 .600 .700 .800 .900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 1.700 1.800 1.900 2.000 (2.54) (5.08) (7.62) (10.16) (12.70) (15.24) (17.78) (20.32) (22.86) (25.40) (27.94) (30.48) (33.02) (35.56) (38.10) (40.64) (43.18) (45.72) (48.26

23、) (50.80) 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 2.100 2.200 2.300 2.400 2.500 2.600 2.700 2.800 2.900 3.000 3.100 3.200 3.300 3.400 3.500 3.600 3.700 3.800 3.900 4.000 (53.34) (55.88) (57.73) (60.96) (63.50) (66.04) (68.58) (71.12) (73.66) (76.20) (78.74) (81.28) (83.82) (86.36

24、) (88.90) (91.44) (93.98) (96.52) (99.06) (101.60) 1/ Dimensions are in inches. 2/ Metric equivalents are given for information. TABLE IV. Temperature range. PIN designator Temperature range C Blank -40 to +105 M -55 to +125 H -65 to +220 Provided by IHSNot for ResaleNo reproduction or networking pe

25、rmitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV J PAGE 6 REQUIREMENTS: Shall meet the requirements of drawing 86100. Dimensions and configuration: See figures 1, 3 and tables I, II, III. Temperature range: See tabl

26、e IV. Dielectric withstanding voltage: 1,000 volts rms (sea level). Current rating: 3 amperes continuous to 5 amperes maximum. Insulation resistance: 5,000 megohms. Resistance to soldering heat: Only applicable for “H” temperature range (see table IV). Materials: Insulator: The insulator shall be on

27、e of the following types of plastic. All plastic material shall be rated V-0 in accordance with UL-94. a. Glass-or mineral-filled nylon in accordance with ASTM D4066. b. Glass filled thermoplastic in accordance with ASTM D5927 or MIL-M-24519. c. Thermoplastic polyphenylene sulfide type GST-40F in ac

28、cordance with ASTM D4067. Contact: Three-fourth hard phosphor bronze in accordance with ASTM B139/B139M. Contact plating: Contact and termination plating shall be gold in accordance with ASTM B488, type 3, code C, class 1.27 (50 microinches), or 100 microinches (2.54 m) minimum tin-lead in accordanc

29、e with SAE AMS-P-81728 over 50 microinches (1.27 m) minimum nickel in accordance with SAE-AMS-QQ-N-290, appendix A, class 2. The “D” or “E” lead finish shall be hot solder dipped with SN60 or SN63 solder in accordance with J-STD-006 to meet the solderability requirements of MIL-STD-202, method 208.

30、Selective plating: Selective gold contact plating is for contact pin lengths .230 inch (5.84 mm) and longer. The gold plating is measured from tip of contact pin to pin body and the plating length shall be .200 inch (5.08 mm). The contact shall be plated with gold in accordance with ASTM B488, type

31、3, code C, class 1.27 (50 microinches) over 50 microinches (1.27 m) of nickel in accordance with SAE-AMS-QQ-N-290, appendix A. Nickel plating shall extend over the entire length of the pin. The recommended use of this finish is for mating with latch housings or PWB housings where the mating depth do

32、es not exceed .190 inches (4.83 mm). Insulator: The insulator shall be glass-or mineral-filled nylon in accordance with ASTM D4066, glass filled thermoplastic in accordance with ASTM D5927 or MIL-M-24519. All plastic material shall be rated V-0 in accordance with UL-94. Solderless wrappost geometry:

33、 The solderless wrappost geometry shall be in accordance with figures 2 and 3. Interface: See drawing 86060, 86103, and 93015. Printed wiring board (PWB) hole size: .040 .003 inch (1.02 0.076 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFEN

34、SE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 7 Number of wrapped connections E length Wire gage 30 (mm) Wire gage 28 (mm) Wire gage 26 (mm) Wire gage 24 (mm) Wire gage 22 (mm) Wire gage 20 (mm) Wire gage 18 (mm) 1 .185 (4.70) .219 (5.56) .226 (5.

35、74) .258 (6.55) .303 (7.70) .327 (8.31) .391 (9.93) 2 .320 (8.13) .388 (9.85) .402 (10.21) .466 (11.84) .556 (14.12) .604 (15.34) .732 (18.59) 3 .455 (11.56) .557 (14.15) .578 (14.68) .674 (17.12) .809 (20.55) .881 (.22.38) 1.073 (27.25) NOTES: 1. Dimensions are in inches. 2. Metric equivalents are

36、given for information only. FIGURE 2. Wrappable length (typical connection). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 8 Inches mm .0012 .00

37、15 .003 0.030 0.038 0.076 A (mm) B (mm) C (mm) Parallelism (mm) Straightness Inch/inch (mm) .025 (0.64) nominal .022 (0.56) min .025 (0.64) nominal .022 (0.56) min .0355 (0.902) max .0325 (0.826) min .002 (0.05) .005 (0.13) NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for info

38、rmation only. FIGURE 3. Wrappost geometry.BURR .0015 MAX.003 R MAXBCC.0012 MAXIMUM PERMISSIBLEDIVIATION FROM SQUARE ORRECTANGLEAProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG

39、 NO. A 037Z3 86101 REV H PAGE 9 Marking: The Part or Identifying Number (PIN) shall be marked on the package in accordance with MIL-STD-1285. The PIN shall include the complete DSCC PIN, manufacturers name or CAGE code, and date code. The marking shall be permanent and legible in accordance with met

40、hod 215 of MIL-STD-202. The PIN shall be constructed using the following format: 86101 XX -X -YY Z Drawing Pin length Plating 1/ Number of positions Temperature range number dash number (see table II) 01-36 (see table III) (see table IV) (see table I) 1/ Plating designator “C”, selective plating, is

41、 not suitable for wire wrap applications. Approved source of supply: An approved source of supply is listed herein. Additional sources will be added as they become available. The vendor listed on the requirements drawing has agreed to this drawing and a certificate of compliance has been submitted t

42、o DLA Land and Maritime-VAI. DSCC drawing PIN Vendor CAGE number 8N187 1/ 2/ OAKZ5 1/ 95238 1/ 86101-01-X-YYZ 86101-02-X-YYZ 86101-03-X-YYZ 86101-04-X-YYZ 86101-05-X-YYZ 86101-06-X-YYZ 86101-07-X-YYZ 86101-08-X-YYZ 86101-09-X-YYZ 86101-10-X-YYZ 86101-11-X-YYZ 86101-12-X-YYZ 86101-13-X-YYZ 86101-14-X

43、-YYZ 86101-15-X-YYZ 86101-16-X-YYZ 86101-17-X-YYZ 86101-18-X-YYZ 86101-19-X-YYZ 86101-20-X-YYZ 86101-21-X-YYZ 86101-22-X-YYZ 86101-23-X-YYZ 86101-24-X-YYZ 86101-25-X-YYZ 86101-26-X-YYZ 86101-27-X-YYZ 86101-28-X-YYZ 86101-29-X-YYZ 86101-30-X-YYZ 86101-31-X-YYZ 68797-XYYLF-MIL 68659-XYYLF-MIL 68796-XY

44、YLF-MIL 68657-XYYLF-MIL 68033-XYYLF-MIL 68705-XYYLF-MIL 68000-XYYLF-MIL 68001-XYYLF-MIL 68002-XYYLF-MIL 68031-XYYLF-MIL 68003-XYYLF-MIL 68032-XYYLF-MIL 68730-XYYLF-MIL 68630-XYYLF-MIL 68717-XYYLF-MIL 68479-XYYLF-MIL 68418-XYYLF-MIL 68632-XYYLF-MIL 68443-XYYLF-MIL 68416-XYYLF-MIL 68462-XYYLF-MIL 6846

45、5-XYYLF-MIL 68634-XYYLF-MIL 68490-XYYLF-MIL 68489-XYYLF-MIL 68771-XYYLF-MIL 68762-XYYLF-MIL 68654-XYYLF-MIL 68004-XYYLF-MIL 68457-XYYLF-MIL 68024-XYYLF-MIL SPEG101Z-01-XYY-MIL SPEG101Z-02-XYY-MIL SPEG101Z-03-XYY-MIL SPEG101Z-04-XYY-MIL SPEG101Z-05-XYY-MIL SPEG101Z-06-XYY-MIL SPEG101Z-07-XYY-MIL SPEG

46、101Z-08-XYY-MIL SPEG101Z-09-XYY-MIL SPEG101Z-10-XYY-MIL SPEG101Z-11-XYY-MIL SPEG101Z-12-XYY-MIL SPEG101Z-13-XYY-MIL SPEG101Z-14-XYY-MIL SPEG101Z-15-XYY-MIL SPEG101Z-16-XYY-MIL SPEG101Z-17-XYY-MIL SPEG101Z-18-XYY-MIL SPEG101Z-19-XYY-MIL SPEG101Z-20-XYY-MIL SPEG101Z-21-XYY-MIL SPEG101Z-22-XYY-MIL SPEG

47、101Z-23-XYY-MIL SPEG101Z-24-XYY-MIL SPEG101Z-25-XYY-MIL SPEG101Z-26-XYY-MIL SPEG101Z-27-XYY-MIL SPEG101Z-28-XYY-MIL SPEG101Z-29-XYY-MIL SPEG101Z-30-XYY-MIL SPEG101Z-31-XYY-MIL H110-YY-01-XZ H110-YY-02-XZ H110-YY-03-XZ H110-YY-04-XZ H110-YY-05-XZ H110-YY-06-XZ H110-YY-07-XZ H110-YY-08-XZ H110-YY-09-X

48、Z H110-YY-10-XZ H110-YY-11-XZ H110-YY-12-XZ H110-YY-13-XZ H110-YY-14-XZ H110-YY-15-XZ H110-YY-16-XZ H110-YY-17-XZ H110-YY-18-XZ H110-YY-19-XZ H110-YY-20-XZ H110-YY-21-XZ H110-YY-22-XZ H110-YY-23-XZ H110-YY-24-XZ H110-YY-25-XZ H110-YY-26-XZ H110-YY-27-XZ H110-YY-28-XZ H110-YY-29-XZ H110-YY-30-XZ H110-YY-31-XZ See footnotes at end of table.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 SIZE CAGE CODE DWG NO. A 037Z3 86101 REV H PAGE 10 DSCC dra