DLA DSCC-DWG-98027 REV B-2009 FILTER EMI HYBRID.pdf

1、 REVISIONS LT DESCRIPTION DATE APPROVED A Editorial changes throughout. 30 AUG 04 K.A. Cottongim B Changed to Source Control Drawing. Added pure tin prohibition paragraph 3.3. Editorial changes. 9 OCT 2009 M. A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PA

2、GES REV B B B B B B B B B B PAGES 1 2 3 4 5 6 7 8 9 10 PMIC N/A PREPARED BY Patrick Kyne DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing CHECKED BY Michael A. Radecki TITLE FILTER, EMI, HYBRID 23 December 1998 APPROVED BY Michael A. Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO.

3、98027 REV B PAGE 1 OF 10 AMSC N/A 5915-E085 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requireme

4、nts for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (military high reliability) and class K (space application) and a choice of case outlines and lead finishes are ava

5、ilable and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels, are reflected in the PIN. 1.2 PIN. The PIN is constructed as shown in the following example: 98027 - 01 H X X Drawing RHA Device Device class Case Lead number desi

6、gnator type designator outline finish (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices will meet the MIL-PRF-38534 specified RHA levels and are marked with the appropriate RHA designator. A dash

7、 (-) indicates a non-RHA device. 1.2.2 Device types. The device type identifies the circuit function as follows: Device type Generic number Circuit function 01 AME 28461/CH EMI filter, 15 A 1.2.3 Device class designator. The device class designator is a single letter identifying the product assuranc

8、e level. All product assurance levels are defined by the requirements of MIL-PRF-38534. The product assurance levels in this drawing are as follows: Device class Device performance documentation K Highest reliability class available. This level is intended for use in space applications. QML certific

9、ation and qualification to MIL-PRF-38534 is required. H Standard military quality class level. This level is intended for use in applications where non-space high reliability devices are required. QML certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline

10、will be as designated in MIL-STD-1835, and as follows: Outline letter Case outline Package style U see figure 1 Tabbed flange mount, lead formed up X see figure 2 Flange mount, short lead Y see figure 3 Tabbed flange mount, short lead Z see figure 4 Tabbed flange mount, lead formed down 1.2.5 Lead f

11、inish. The lead finish will be as specified in MIL-PRF-38534 for classes H and K. Finish letter “X“ will not be marked on the filter or its packaging. The “X“ designation is for use when lead finishes A, B, or C are considered acceptable and interchangeable without preference. 1.3 Absolute maximum r

12、atings. 1/ Input voltage - -100 V dc to +100 V dc Input current - 30 A Power dissipation (Tc = 25C)- - 9 W Lead temperature (soldering, 10 seconds) - +300 C Storage temperature - -65 C to +135 C 1/ Stresses above the absolute maximum rating may cause permanent damage to the device. Extended operatio

13、n at the maximum levels may degrade performance and affect reliability. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 3 1.4 Recommended operating co

14、nditions. Input voltage - -40 V dc to +40 V dc Case operating temperature range - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specif

15、ied herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Mic

16、rocircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods and Procedures for Microelectronics. MIL-STD-973 - Configuration Management. MIL-STD-1835 - Microcircuit Case Outlines. (Unless otherwise indicated, copies of federal and military specifications, standa

17、rds, and handbooks are available from the Defense Automated Printing Service, Building 4D (DPM-DODSSP), 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.2 Order of precedence. In the event of a conflict between the text of this drawing and the references cited herein, the text of this drawing tak

18、es precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be in accordance with MIL-PRF-38534 and as specified herein. 3.2 Design, construct

19、ion, and physical dimensions. The design, construction, and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 herein and figures 1 through 4. 3.2.2 Terminal connections. The terminal connections

20、shall be as specified on figures 1 through 4. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the discrete devices and solders used internal to the case. The use of

21、 tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full specified operating temperature

22、range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be marked with the PIN listed in 1.2 h

23、erein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. 3.7 Manufacturer eligibility. In addition to the general requirements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quali

24、ty conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also include a summary of all parameters manually tested, and for those which, if any, are guaranteed. This data shall be maintained under document revision level control

25、 by the manufacturer and be made available to the preparing activity (DSCC-VA) upon request. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 4 3.8 Cer

26、tificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this drawing. The certificate of compliance submitted to DSCC-VA shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certif

27、icate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the

28、maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering,

29、corrosion, pits, dents, cracks, rough or sharp edges, misalignments and other defects that will affect life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C Tc 125C unless otherwise specified Group A subgroup Device types Limits Units Min M

30、ax Leakage current Ir 100 V dc input voltage 1,2,3 01 0 50 A Noise reduction NO f = 200 kHz to 500 kHz 4,5,6 01 35 dB f = 500 kHz to 1 MHz 4,5,6 01 60 - f = 1 MHz to 10 MHz 4,5,6 01 65 - DC resistance Rdc1 01 - 40 m 2 01 - 70 3 01 - 35 Isolation ISO Any pin to case, 500 V dc 1 01 100 - M Capacitance

31、 CAP Any pin to case 1 kHz 1 01 34 56 nF 2, 3 01 30 62 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 5 Case outline U NOTES: 1. The U. S. Preferred

32、system of measurement is the metric SI. This case outline was originally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 2. Device weight: 92 grams maximum. FIGURE 1. Case outline U configuration,

33、 dimensions, and terminal connections. Device type 01 Case outline U(Figure 1) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output return 4, 5, 6 input return * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters I

34、nches Min Max Min Max A 9.65 0.380 D 71.00 71.25 2.795 2.805 D1 63.37 63.63 2.495 2.505 D2 13.21 13.46 0.520 0.530 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 25.27 25.53 0.995 1.005 F 1.14 1.40 0.045 0.055 L 10.4 10.9 0.41 0.43 L1 5.46 5.72 0.215 0.225 q 44.32 44.58 1.745 1.755 q1 29.08 29.

35、34 1.145 1.155 q2 44.32 44.58 1.745 1.755 q3 6.1 6.6 0.24 0.26 q4 7.49 7.75 0.295 0.305 q5 9.40 9.65 0.370 0.380 S 6.22 6.48 0.245 0.255 b 0.89 1.14 0.035 0.045 p 3.43 3.68 0.135 0.145 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CE

36、NTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 6 Case outline X NOTES: 1. The case was originally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 2. Device weig

37、ht: 92 grams maximum. FIGURE 2. Case outline X configuration, dimensions, and terminal connections. Device type 01 Case outline X(Figure 2) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output return 4, 5, 6 input return * NOTE: Case ground connection is made by c

38、ontact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 9.65 0.380 D 76.07 76.33 2.995 3.005 D1 63.37 63.63 2.495 2.505 D2 75.57 2.975 E 37.97 38.23 1.495 1.505 E1 4.95 5.21 0.195 0.205 F 1.14 1.40 0.045 0.055 L 6 6.05 0.238 L1 5.46 5 5.72 0.215 0.225 q 69.98 7 70.23. 2.

39、755 2.765 q1 31.88 3 32.13 1.255 1.265 S 6.22 6 6.48 0.245 0.255 b 0.89 1.14 0.035 0.045 p 3.12 3 3.38 0.123 0.133 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 9802

40、7 REV B PAGE 7 Case outline Y NOTES: 1. The U. S. Preferred system of measurement is the metric SI. This case outline was originally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 2. Device weigh

41、t: 92 grams maximum. FIGURE 3. Case outline Y configuration, dimensions, and terminal connections. Device type 01 Case outline Y(Figure 3) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9 output return 4, 5, 6 input return * NOTE: Case ground connection is made by co

42、ntact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 9.65 0.380 D 75.57 2.975 D1 63.37 63.63 2.495 2.505 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 4.95 5.21 0.195 0.205 F 1.14 1.40 0.045 0.055 L 6.05 0.238 L1 5.46 5.72 0.215 0.225 q 44.32 44.58 1.745 1.755 q1

43、 29.08 29.34 1.145 1.155 q2 44.32 44.58 1.745 1.755 q3 6.1 6.6 0.24 0.26 q4 7.49 7.75 0.295 0.305 q5 9.40 9.65 0.370 0.380 S 6.22 6.48 0.245 0.255 b 0.89 1.14 0.035 0.045 p 3.43 3.68 0.135 0.145 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE

44、 SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 98027 REV B PAGE 8 Case outline Z NOTES: 1. The U. S. Preferred system of measurement is the metric SI. This case outline was originally designed using inch-pound units of measurement; in the event of conflict between the me

45、tric and inch-pound units, the inch-pound shall take precedence. 2. Device weight: 92 grams maximum. FIGURE 4. Case outline Z configuration, dimensions, and terminal connections. Device type 01 Case outline Z(Figure 4) Terminal number Terminal symbol 1, 2, 3 +Vin10, 11, 12 +Vout* case ground 7, 8, 9

46、 output return 4, 5, 6 input return * NOTE: Case ground connection is made by contact of the base plate to the chassis. Symbol Millimeters Inches Min Max Min Max A 9.65 0.380 D 71.00 71.25 2.795 2.805 D1 63.37 63.63 2.495 2.505 D2 13.21 13.46 0.520 0.530 E 37.97 38.23 1.495 1.505 e1 50.6 51.1 1.99 2.01 e2 25.27 25.53 0.995 1.005 F 1.14 1.40 0.045 0.055 L 8.9 9.4 0.35 0.37 L1 5.46 5.72 0.215 0.225 q 44.32 44.58 1.745 1.755 q1 29.08 29.34 1.145 1.155 q2 44.32 44.58 1.745 1.755 q3 6.1 6.6 0.24 0.26 q4 7.