DLA MIL-DTL-22641 F-2011 ADAPTERS COAXIAL TO WAVEGUIDE GENERAL SPECIFICATION FOR.pdf

1、AMSC N/A FSC 5985 MIL-DTL-22641F 9 November 2011 SUPERSEDING MIL-DTL-22641E 10 July 2006 DETAIL SPECIFICATION ADAPTERS, COAXIAL TO WAVEGUIDE, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specif

2、ication covers the general requirements for adapters that connect series N connectors to waveguides, 5/8-inch coaxial lines to waveguides, and 7/8-inch coaxial lines to waveguides, series TNC connectors to waveguides, and series SMA connectors to waveguides, for general application by the armed serv

3、ices (see 1.2, 1.3, 6.1, and 6.5). 1.2. Classification. For the purpose of this specification, adapters are classed as follows (see 3.1): Class 1 - Coaxial, series N to waveguides. Class 2 - 5/8-inch coaxial lines to waveguides. Class 3 - 7/8-inch coaxial lines to waveguides. Class 4 - Coaxial, seri

4、es TNC to waveguides. Class 5 - Coaxial, series SMA to waveguides. 1.3 Part or Identifying Number (PIN). The PIN consists of the letter “M”, the basic number of the specification sheet, and an assigned dash number as shown in the following example (see 3.1): M 22641/16 - 001 Military designator Spec

5、ification Dash sheet number number 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as

6、examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1. Specification

7、s, standards and handbooks. The following specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). Comments, suggestions, or questions on t

8、his document should be addressed to DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990 or emailed to TubesAmpsdla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.

9、daps.dla.mil INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-22641F 2 FEDERAL SPECIFICATIONS QQ-B-654 - Brazing Alloys, Silver. FEDERAL STANDARDS FED-STD-H28 - Screw-Thread Standards for Federal Services. DEPARTMENT OF DEFENSE SPEC

10、IFICATIONS MIL-DTL-85 - Waveguides, Rigid, Rectangular, General Specification for. MIL-DTL-3922 - Flanges, Waveguide, General Purpose, General Specification for. MIL-DTL-5541 - Chemical Conversion Coatings on Aluminum and Aluminum Alloys. MIL-DTL-14072 - Finishes for Ground Based Electronic Equipmen

11、t. MIL-DTL-15090 - Enamel, Equipment, Light Gray (Navy Formula No. 111). MIL-PRF-39012 - Connectors, Coaxial, Radio Frequency, General Specification for. (See ASSIST database at https:/assist.daps.dla.mil for list of specification sheets.) DEPARTMENT OF DEFENSE STANDARDS MIL-STD-130 - Identification

12、 Marking of U.S. Military Property. MIL-STD-202 - Test Method Standard Electronic and Electrical Component Parts. (Copies of the above specifications and standards are available online at https:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Phi

13、ladelphia, PA 19111-5094.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents are cited in the solicitation or contract (see 6.2). NCSL INTERNATIONAL NCSL-Z540.3 - Requirements

14、for the Calibration of Measuring and Test Equipment. (Copies are available from NCSL International, 2995 Wilderness Place, Suite 107, Boulder, CO 80301-5404 or from http:/www.ncsli.org.) INSTITUTE FOR INTERCONNECTING AND PACKAGING ELECTRONIC CIRCUITS (IPC) IPC-J-STD-004 - Requirements for Soldering

15、Fluxes. IPC-J-STD-005 - Requirements for Soldering Pastes. IPC-J-STD-006 - Requirements for Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solders for Electronic Soldering Applications. (Copies are available from http:/www.ipc.org or from Institute for Interconnecting and Packaging E

16、lectronic Circuits, 2215 Sanders Rd., Suite 200 South, Northbrook, IL 60062.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein (except for related specification sheets), the text of

17、 this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-22641F 3 3. REQUIREMENTS 3.1 Specifi

18、cation sheets. The individual item requirements shall be as specified herein and shall be in accordance with the applicable specification sheets (see 2.2.1). In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.1.1 First

19、article. Adapters furnished under this specification shall be products that have been tested and have passed the first article inspection specified in 4.4. 3.1.2 Design and construction. Adapters shall be of the design, construction, and overall physical dimensions specified, and shall be capable of

20、 adapting the specified waveguide to the specified coaxial line (see 3.1). 3.2 Material. The material shall be as specified in the specification sheet (see 3.1). When a definite material is not specified, a material shall be used which will enable the adapters to meet the performance requirements of

21、 this specification. Acceptance or approval of any constituent material shall not be construed as a guaranty of the acceptance of the finished product. 3.2.1 Metal parts. All metal parts shall be free from chips, burrs, and scratches in accordance with good commercial practice (see 3.2.11). Electric

22、al conducting brass parts shall be silver-plated not less than .0003-inch thick and then rhodium flashed. The internal surfaces of all aluminum adapters shall be chemically treated in accordance with MIL-DTL-5541. 3.2.1.1 Dissimilar metals. Unless suitably protected against electrolytic corrosion, d

23、issimilar metals shall not be used in contact with each other (see 6.5.1). 3.2.2 Plastic Parts. All plastic parts shall be free from visible cracks or flaws. 3.2.2.1 Plastic caps. The waveguide flange and RF connector ends of the adapter are to be sealed with push-on plastic caps to prevent damage a

24、nd to prevent the entrance of moisture and foreign material during storage. 3.2.3 Threaded parts. All threaded parts shall be in accordance with FED-STD-H28. 3.2.4 Connectors. Connector for a specified adapter shall be as specified (see 3.1). Materials, design, and construction of the connectors sha

25、ll conform to MIL-PRF-39012. 3.2.5 Waveguide flange. The waveguide flange used with each adapter shall properly mate with the flange specified (see 3.1), which shall conform to MIL-DTL-3922. 3.2.5.1 Mating. No constructional detail of the adapters shall interfere with mating of the waveguide flange

26、with its counterpart. 3.2.6 Waveguide. The waveguide used with each adapter shall be of the type specified (see 3.1), and shall conform to MIL-DTL-85. 3.2.6.1 Positioning of the coaxial extension. The coaxial extension of each adapter shall be positioned on the waveguide so that all the electrical r

27、equirements are satisfied; however, since there are multiples of the satisfactory electrical lengths from the end plate which will also satisfy the requirements, the distance from the end plate to the coaxial extension shall be chosen as the shortest length possible. 3.2.7 Angular alignment. In asse

28、mbling flanges to a section of waveguide, 1 inch by .5 inch and larger sizes, the flange face shall make an angle of 90 degrees 30 minutes with the E- and H-plane of the internal surfaces of the waveguide; for smaller sizes, the flange face shall make an angle of 90 degrees 15 minutes. 3.2.8 Brazed

29、or welded joints. When a sleeve flange is attached to a waveguide by a weld or braze, the flange face shall be machined smooth and shall show no sign of pits, air pockets, or other surface irregularities. 3.2.9 Soldered joints. All joints shall be silver soldered except that the end plate may be sof

30、t soldered. The silver solder shall conform to QQ-B-654. The soft solder shall conform to composition SN-60 of IPC J-STD-004, IPC J-STD-005, and IPC J-STD-006. All soldered joints shall be thoroughly cleaned to avoid corrosion. Provided by IHSNot for ResaleNo reproduction or networking permitted wit

31、hout license from IHS-,-,-MIL-DTL-22641F 4 3.2.10 Finish. All exterior surfaces of the adapter, except the mating surface, shall be finished in accordance with finish number P511, type I of MIL-DTL-14072 for aluminum alloy adapters, and finish number P213, type I of MIL-DTL-14072 for copper alloy ad

32、apters, with final film E of MIL-DTL-14072 conforming to type III, class 2, of MIL-DTL-15090. 3.2.11 Pure tin. The use of pure tin, as an underplate or final finish, is prohibited both internally and externally. Tin content of coaxial to waveguide adapter components and solder shall not exceed 97 pe

33、rcent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.7). 3.3 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or e

34、xceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. All components supplied shall be new and unused. 3.4 Voltage standing wave ratio (VSWR). When adapters are tested as specified in 4.6.2 and 4.6.2.1, the voltage standing wave ratio shall not

35、 exceed the values specified in the specification sheet. 3.5 RF insertion loss . When adapters are tested as specified in 4.6.3, the insertion loss shall not exceed that specified in the specification sheet. 3.6 Pressurization. When adapters are tested as specified in 4.6.4, there shall be no leakag

36、e, as detected by the continuous formation of escaping air bubbles. Air leakage through the RF connector is not acceptable. 3.7 Shock (specified pulse). When adapters are tested as specified in 4.6.5, the VSWR and RF insertion loss shall be as specified in the specification sheet. 3.8 Vibration. Whe

37、n adapters are tested as specified in 4.6.6, the VSWR and RF insertion loss shall be as specified in the specification sheet, and the pressurization shall be as specified in 3.6. 3.9 Salt atmosphere (corrosion). When adapters are tested as specified in 4.6.7, there shall be no destructive corrosion

38、or pitting. Destructive corrosion is any type of corrosion which in any way interferes with mechanical or electrical performance of the adapter. 3.10 Dielectric withstanding voltage (coaxial end). When adapters are tested as specified in 4.6.8, there shall be no evidence of breakdown. 3.11 Gauge. Ad

39、apters shall withstand the gauge test specified in 4.6.9, as specified for the applicable class. 3.12 Marking. Flanges shall be marked in accordance with MIL-STD-130, with the PIN (see 1.3 and 3.1) and the manufacturers code symbol. The end plate shall include the frequency band, RF insertion loss,

40、and VSWR of the particular adapter (see 3.1). All markings shall withstand normal abuse and be legible for the life of the adapter. The height of the PIN shall be appropriately sized to correspond with the area to be marked (from .125 inch to .250 inch, if part marking area permits), with an absolut

41、e minimum of .03125 inch high characters in all cases. The PIN shall be comparable in height to the manufacturers name or code symbol. Marking shall be applied directly on the adapter in the location specified (see 3.1). 3.13 Recycled, recovered, or environmentally preferable materials. Recycled, re

42、covered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.14 Workmanship. Adapters shall be processed in such a m

43、anner as to be uniform in quality, and all surfaces shall be free from pits, corrosion, cracks, rough edges, chips, burrs, scratches, flaws and other defects that will affect life, serviceability, or appearance. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro

44、m IHS-,-,-MIL-DTL-22641F 5 4. VERIFICATION 4.1 Test equipment and inspection facilities. Test and measuring equipment and inspection facilities of sufficient accuracy, quality, and quantity to permit performance of the required inspection shall be established and maintained by the supplier. The esta

45、blishment and maintenance of a calibration system to control the accuracy of the measuring and test equipment shall be in accordance with NCSL-Z540.3. 4.2 Classification of inspections. The inspections specified herein shall be classified as follows: (a) First article inspection (see 4.4). (b) Confo

46、rmance inspection (see 4.5). (1) Inspection of product for delivery (see 4.5.1). 4.3 Inspection conditions. Unless otherwise specified herein, all inspections shall be performed in accordance with the test conditions specified in the “GENERAL REQUIREMENTS” of MIL-STD-202. 4.4 First article inspectio

47、n. First article inspection shall be performed by the supplier, after award of contract and prior to production, at a location acceptable to the Government. First article inspection shall be performed on sample units that have been produced with equipment and procedures normally used in production.

48、First article approval is valid only on the contract or purchase order under which it is granted, unless extended by the Government to other contracts or purchase orders (see 6.4). 4.4.1 Sample size. Three adapters shall be subjected to first article inspection. 4.4.2 Inspection routine. The samples

49、 shall be subjected to the inspections specified in table I, in the order shown. All units shall be subjected to and pass visual and mechanical examination. 4.4.3 Failure. One or more failure shall be cause for refusal to grant first article approval. 4.4.4 Disposition of first article. Sample units which have been subjected to f