DLA MIL-DTL-28840 12 F-2013 CONNECTORS ELECTRICAL CIRCULAR THREADED HIGH SHOCK HIGH DENSITY SHIPBOARD CRIMP CONTACTS RECEPTACLE BOX MOUNTING CLASSES D DS P T TS Z AND ZS.pdf

1、 DETAIL SPECIFICATION SHEET CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CRIMP CONTACTS, RECEPTACLE, BOX MOUNTING, CLASSES D, DS, P, T, TS, Z, AND ZS This specification is approved for use by all Departments and Agencies of the Department of Defense. The requireme

2、nts for acquiring the product described herein shall consist of this specification sheet and MIL-DTL-28840. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 1. Dimensions and configurations for the 1.625 inch max length. AMSC N/A FSC 5935 MIL-DTL-28840

3、/12F 14 November 2013 SUPERSEDING MIL-DTL-28840/12E 23 October 2009 INCH-POUND Inches mm Inches mm Inches mm .010 0.25 .100 2.54 .878 22.30 .015 0.38 .130 3.30 .898 22.81 .016 0.41 .188 4.78 1.625 41.28 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,

4、-MIL-DTL-28840/12F 2 Inches mm Inches mm Inches mm .010 0.25 .100 2.54 1.315 33.40 .015 0.38 .130 3.30 1.335 33.91 .016 0.41 .188 4.78 2.062 52.37 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 2. Dimensions and configurations for the 2.062 inch max

5、length. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-28840/12F 3 TABLE I. Dimensions and configurations. 1/ 2/ Shell size designator 3/ N dia max O reference mating hole R true position centerline to centerline S T GG dia max A (11) .750 (

6、19.05) .812 (20.62) .750 (19.05) 1.043 (26.49) 1.003 (25.48) .130 (3.30) .115 (2.92) .758 (19.25) B (13) .875 (22.22) .937 (23.80) .843 (21.41) 1.158 (29.41) 1.118 (28.40) .880 (22.35) C (15) 1.062 (26.97) 1.124 (28.55) .968 (24.59) 1.278 (32.46) 1.238 (31.45) 1.005 (25.53) D (17) 1.125 (28.58) 1.18

7、7 (30.15) 1.015 (25.78) 1.403 (35.64) 1.363 (34.62) 1.130 (28.70) E (19) 1.312 (33.32) 1.374 (34.90) 1.140 (28.96) 1.528 (38.81) 1.488 (37.80) 1.255 (31.88) F (23) 1.500 (38.10) 1.562 (39.67) 1.281 (32.54) 1.738 (44.15) 1.698 (43.13) 1.443 (36.65) G (25) 1.625 (41.28) 1.687 (42.85) 1.392 (35.36) 1.8

8、38 (46.69) 1.798 (45.67) .157 (3.99) .142 (3.61) 1.567 (39.80) H (29) 1.812 (46.02) 1.874 (47.60) 1.568 (39.83) 2.158 (54.81) 2.118 (53.80) 1.880 (47.75) J (33) 2.000 (50.80) 2.062 (52.37) 1.734 (44.04) 2.348 (59.64) 2.308 (58.62) .183 (4.65) .168 (4.27) 2.067 (52.50) 1/ Dimensions are in inches. 2/

9、 Metric equivalents are given for information only. 3/ Shell sizes are provided within parentheses for information and are not a part of the designator. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-28840/12F 4 REQUIREMENTS: Dimensions and

10、configurations: See figures 1 and 2, and tables I through IV. This connector mates with MIL-DTL-28840/16, /17, /18, /19, /26, /28 and /29. Insert arrangements: See the figure of MIL-STD-1698 corresponding to the desired shell size. Connector accessories: See MIL-DTL-28840 supplement. Class code lett

11、ers: TABLE II. Class code letter for figures 1 and 2. Class Class code letter D A DS B P F T L TS N Z S ZS R Contacts: Pin or socket, crimp type, styles P, S, D, E, F or G, in accordance with MIL-DTL-28840. Shell polarization: 1 through 6, key position. Installation and removal tool: In accordance w

12、ith MIL-I-81969/33 and /34. Normal mating keyway position is shown on figures 1 and 2. For alternate keyway positions, see MIL-DTL-28840. Figure 1 connector shall be supplied with resilient wire separator in lieu of a wire seal grommet. Figure 2 connector shall be supplied with a wire seal grommet.

13、Part or Identifying Number (PIN) example. M28840/ 12 A 2 G 1 P 1 Military designator Specification sheet Class code letter (See table II) Figure 1-Normally blank (omitted) Figure 2-2 Shell size (See table I) Insert arrangement (See table I and MIL-STD-1698) Contact designator (See MIL-DTL-28840) Key

14、 position (See MIL-DTL-28840) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-28840/12F 5 QUALIFICATION: Qualification samples (for figure 2 only). Two connectors small, medium, and large (A, E, J) shell size with insert arrangements represen

15、ting typical manufacturing, shall be subjected to the tests listed herein. One sample shall have the pin inserts in the plug and the socket inserts in the box mounting receptacle. The other sample pair shall have the contact gender reverse. One receptacle sample shall be terminated with wire approac

16、hing the minimum outside diameter (OD) specified in table IV, and the other with maximum OD wire. The mating connectors shall be PIN M28840/26. Qualification of small, medium, large, (A, E, J) shell sizes shall grant qualification of remaining sizes by similarity. Vibration (for figure 2 only). Comp

17、lete mated connectors shall be mounted as follows and subjected to the applicable vibration test. Each receptacle shall be mounted on a suitable fixture, which, in turn, shall be attached to a vibration table. A suitable sensor shall monitor the vibration of the receptacle at a point on or near the

18、receptacle. A counterpart plug shall be engaged with the receptacle and held by normal coupling means without the use of safety wire. The wire bundles or cable shall be clamped to nonvibrating points at least 36 inches from the rear of the connectors. The clamping length shall be chosen to avoid res

19、onance of the wire bundles or cables. Mated connector shall be tested in accordance with test procedure EIA-364-28, test condition III and also in accordance with the endurance test of MIL-STD-167-1. All contacts shall be wired in series and a current of 100 10 milliamperes shall be employed to moni

20、tor current flow and indicate discontinuity of contact or interruption of current flow of one microsecond or longer. High impact shock (for figure 2 only). The connector assemblies that have passed vibration shall then be tested in accordance with MIL-S-901, grade A. The mounting shall be in accorda

21、nce with the standard mounting for electrical switchboard instruments and other panel mounted equipment in accordance with MIL-S-901, fixture 6D-1. All contacts shall be wired in a series circuit with 100 10 milliamperes flowing through the series circuit during the high impact shock. A suitable dev

22、ice shall be used to monitor the current flow and to indicate any discontinuity of current flow which is one microsecond or longer. The mated connectors shall be held together only by the normal locking device. Cable or wires shall be supported on a stationary frame not closer than 36 inches from th

23、e connector assembly. TABLE III. Test cable and accessory size. Designator 1/ Cable M24643 M28840/6 backshell Tensile load (pounds) A (11) /52-02UN -01WB 50 E (19) /45-03UO -11WB 75 J (33) /31-09UN -23WB 100 1/ Shell sizes are provided within parentheses for information and are not a part of the des

24、ignator. Pin contact stability. The unmated connector shall have 10 percent of their pin contacts subjected to this test. Gauge pins conforming dimensionally to the test gauge pin of MIL-DTL-28840 shall be used. The connector shall be held in a holding device. The forces specified in the pin contact

25、 stability in accordance with MIL-DTL-28840 shall be applied to the exposed rod as shown on the pin contact stability test of MIL-DTL-28840. The rate of load application shall not exceed 1 inch (25.4 mm) per minute. The total pin tip displacement shall be measured as shown in pin contact stability t

26、est in accordance with MIL-DTL-28840. The unmated connector shall have all cavities loaded with contacts in which minimum OD wire (see table IV) has been crimped. The unmated connectors shall have no backshell attached. Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

27、ense from IHS-,-,-MIL-DTL-28840/12F 6 TABLE IV. Wire range accommodations. Contact size Wire size Outside diameter of finished wire (inch) 1/ Minimum Maximum 20-20 24 .040 (1.02) .070 (1.78) 22 20 20-22 24 22 20 20-28 2/ 32 30 28 1/ In accordance with MIL-DTL-24643 and MIL-DTL-16878. 2/ To obtain se

28、aling, wires must be built up to finished wire diameter. RESTRICTIONS: Classes D and DS are inactive for NAVSEA new design, unless approved by NAVSEA. Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were

29、made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationshi

30、p to the last previous issue. Referenced documents. In addition to MIL-DTL-28840, this document references the following: MIL-S-901 MIL-DTL-16878 MIL-DTL-24643 MIL-DTL-28840/16 MIL-DTL-28840/17 MIL-DTL-28840/18 MIL-DTL-28840/19 MIL-DTL-28840/26 MIL-DTL-28840/28 MIL-DTL-28840/29 MIL-I-81969/33 MIL-I-

31、81969/34 MIL-STD-167-1 MIL-STD-1698 EIA-364-28 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-28840/12F 7 CONCLUDING MATERIAL Custodians: Preparing activity: Army - AT DLA - CC Navy - EC Air Force - 85 DLA - CC (Project 5935-2013-110) Review

32、 activities: Army AV, MI Air Force 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-