DLA MIL-DTL-32385 CONT DIST -2011 CONNECTOR RECEPTACLES PLUGS ADAPTER USED ON ELECTROLUMINESCENT EMBEDDED AND PRINTED CIRCUIT BOARD LAMP LIGHTING PANELS [Superseded NAVY MS90335 RE.pdf

1、Comments, suggestions, or questions on this document should be addressed to Defense Logistics Agency Aviation VEB, 8000 Jefferson Davis Highway, Richmond, VA 23297-5616, or e-mailed to STDZNMGTdla.mil. Since contact information can change, you may want to verify the currency of this address informat

2、ion using the ASSIST database at https:/assist.daps.dla.mil/. AMSC N/A FSC 5935 INCH-POUND MIL-DTL-32385 14 July 2011 SUPERSEDING MS90335D 5 January 1996 DETAIL SPECIFICATION CONNECTOR, RECEPTACLES, PLUGS, ADAPTER, USED ON ELECTROLUMINESCENT, EMBEDDED, AND PRINTED CIRCUIT BOARD LAMP LIGHTING PANELS

3、This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers receptacles, plugs, and an adapter, which are used to supply power to electroluminescent, embedded, and printed circuit board lamp lighting panels. The t

4、erms “receptacles“, “plugs“, and “adapter“ will hereinafter be referred to as “connectors“. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this speci

5、fication or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of the documents cited in sections 3 and 4 of this specification, whether or not th

6、ey are listed. 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by

7、IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32385 2 FEDERAL SPECIFICATION L-P-380 - Plastic Molding Material Methacrylate DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-7788 - Panels, Information, Integrally Illuminated MS25082 - Nut, Plain, Hexagon El

8、ectrical - Thin MIL-DTL-45204 - Gold Plating, Electrodeposited DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Electronic and Electrical Component Parts MIL-STD-810 - Environmental Engineering Considerations and Laboratory Tests MIL-STD-31000 - Technical Data Packages (Copies of these documents are av

9、ailable at https:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other government document. The following other government document forms a part of this document to the extent specified herein. Unless otherwi

10、se specified, the issues of this document is that cited in the solicitation or contract. OTHER GOVERNMENT DOCUMENT SD-6 - Provisions Governing Qualification (Copies of this document are available at https:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Buil

11、ding 4D, Philadelphia, PA 19111-5094.) 2.3 Non-government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. AEROSPACE INDUSTRIES ASSOCIATION (AI

12、A) NASM35333 - Washer, Lock, Flat, Internal Tooth (Copies of this document are available at http:/www.aia-aerospace.org/ or from Aerospace Industries Association, 1000 Wilson Blvd, Suite 1700, Arlington, VA 22209-3928.) Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

13、ense from IHS-,-,-MIL-DTL-32385 3 AMERICAN SOCIETY FOR QUALITY (ASQ) ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes (Copies of this document are available at http:/www.asq.org or from the American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53023.) ASTM IN

14、TERNATIONAL ASTM B16/B16M - Standard Specification for Free-Cutting Brass Rod, Bar and Shapes for Use in Screw Machines ASTM B196/B196M - Standard Specification for Copper-Beryllium Alloy Rod and Bar ASTM B36/B36M - Standard Specification for Brass Plate, Sheet, Strip, And Rolled Bar ASTM B545 - Sta

15、ndard Specification for Electrodeposited Coatings of Tin ASTM D1710 - Standard Specification for Extruded Polytetrafluoroethylene (PTFE) Rod, Heavy Walled Tubing and Basic Shapes ASTM D3222 - Standard Specification for Unmodified Poly (Vinylidene Fluoride) (PVDF) Molding Extrusion and Coating Materi

16、als ASTM D3935 - Standard Specification for Polycarbonate (PC) Unfilled and Reinforced Material (Copies of these documents are available at http:/www.astm.org or from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.) SAE INTERNATIONAL SAE AMS 2418 - Plating

17、, Copper SAE AMS-QQ-N-290 - Nickel Plating (Electrodeposited) SAE AMS-H-7199 - Heat Treatment of Wrought Copper-Beryllium Alloys, Process for (Copper Alloys: Numbers C17000, C17200, C17300, C17500, and C17510) (Copies of these documents are available at http:/www.sae.org or from SAE International, 4

18、00 Commonwealth Drive, Warrendale, PA 15096-0001.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein (except for related specification sheets), the text of this document takes preced

19、ence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32385 4 3. REQUIREMENTS 3.1 Specification sheets. The individua

20、l item requirements shall be as specified herein and in accordance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Qualification. Connectors furnished under this specificati

21、on shall be products that are authorized by the qualifying activity for listing on the applicable qualified products list before contract award (see 4.2 and 6.3). 3.2.1 Maintenance of qualification. At specified intervals determined by the qualifying activity, the manufacturer shall be able to demon

22、strate that the company still has the capabilities and facilities necessary to produce the QPL items in accordance with this specification and in accordance with the provisions governing qualification specified in SD-6. The procuring activity or qualifying activity reserves the right to require addi

23、tional tests and/or a facilities inspection to determine compliance with this specification. 3.3 Materials. 3.3.1 Body (MIL-DTL-32385/1, /2, /3, /4, and /7). Bodies for MIL-DTL-32385/1, /2, /3, /4, and /7 shall be constructed of brass in accordance with ASTM B16, temper H02. 3.3.2 Insulator (MIL-DTL

24、-32385/1, /2, /3, /4, and /7). Insulators for MIL-DTL-32385/1, /2, /3, /4, and /7 shall be constructed of polytetrafluoroethylene in accordance with ASTM D1710. 3.3.3 Base insulator (MIL-DTL-32385/5). Base insulators for MIL-DTL-32385/5 shall be constructed of methacrylate in accordance with L-P-380

25、, clear. 3.3.3.1 Alternate base insulators (MIL-DTL-32385/5). Alternate base insulators for MIL-DTL-32385/5 shall be constructed of polyvinylidene fluoride in accordance with ASTM D3222, type I, grade 1; or polycarbonate in accordance with ASTM D3935, designation PC0110B30740EB140ED030EE150EG010FL01

26、2. 3.3.4 Base insulator (MIL-DTL-32385/6). Base insulators for MIL-DTL-32385/6 shall be constructed of polyvinylidene fluoride in accordance with ASTM D3222, type 1, grade 1. 3.3.5 Center contact (MIL-DTL-32385/1, /2, /3, /4, and /7). Center contacts for MIL-DTL-32385/1, /2, /3, /4, and /7 shall be

27、constructed of beryllium copper in accordance with ASTM B196, temper TD04, heat treat in accordance with SAE-AMS-H-7199. 3.3.6 Center pin (MIL-DTL-32385/5 and /6). Center pins for MIL-DTL-32385/5 and /6 shall be constructed of brass in accordance with ASTM B16, temper H02. Provided by IHSNot for Res

28、aleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32385 5 3.3.7 Collar (MIL-DTL-32385/5 and /6). Collars for MIL-DTL-32385/5 and /6 shall be constructed of beryllium copper in accordance with ASTM B196, temper TD04; heat treat in accordance with SAE-AMS-H-7199. 3.3.8 So

29、lder lug (MIL-DTL-32385/1 and /2). Solder lugs for MIL-DTL-32385/1 and /2 shall be constructed of brass in accordance with ASTM B36, temper H02. 3.3.9 Ground contact (MIL-DTL-32385/3 and /4). Ground contacts for MIL-DTL-32385/3 and /4 shall be constructed of brass in accordance with ASTM B16, temper

30、 H02. 3.4 Finish. 3.4.1 Center and ground contacts (all). Center and ground contacts shall be gold plated in accordance with MIL-G-45204, type II, grade C, class 0 (.000030 minimum thickness). Plating shall be applied over copper strike in accordance with SAE AMS 2418. 3.4.2 Hardware (MIL-DTL-32385/

31、1, /2, /3, and /4). Hardware specified for MIL-DTL-32385/1, /2, /3, and /4 includes MS25082 nuts and associated internal tooth washers, and NASM35333 internal tooth washers and associated machine screws. Hardware shall be plated with electrodeposited nickel in accordance with SAE AMS-QQ-N-290, class

32、 1, grade F (.0004). Plating shall be applied over copper in accordance with SAE AMS 2418. 3.4.3 Outer threaded barrel (MIL-DTL-32385/3 and /4). The outer thread barrels for MIL-DTL-32385/3 and /4 shall be plated with electrodeposited nickel in accordance with SAE AMS-QQ-N-290, class 1, grade F (.00

33、04), over copper in accordance with SAE AMS 2418. 3.4.4 Solder lug (MIL-DTL-32385/1 and /2). Solder lugs for the MIL-DTL-32385/1 and /2 shall be tin plated in accordance with ASTM B545, service condition C, 0.0003 - 0.0005 thick. Tin plating shall be applied over copper flash in accordance with SAE

34、AMS 2418. 3.4.5 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economicall

35、y advantageous life cycle costs. 3.5 Design. NOTE: The connectors described by this specification will interface directly with the integrally illuminated information panels that are specified by MIL-DTL-7788. Certain requirements from MIL-DTL-7788 that have not been expressly specified towards the c

36、onnectors in this specification may apply after the connector has been assembled onto an information panel. One example is vibration testing: Although vibration testing is not a requirement for the connectors described under this specification, they may be subjected to vibration testing under MIL-DT

37、L-7788 after being assembled into an information panel. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32385 6 3.5.1 Withdrawal force of center contact (MIL-DTL-32385/1, /2, /3, /4, and /7). Female center contact fingers shall close down uni

38、formly and shall have a minimum withdrawal force of 4 ounces of force when using a pin of 0.079 inch diameter. Withdrawal force shall be measured before and after 3 insertions and withdrawals of a 0.082 inch diameter pin have been made. 3.5.2 Withdrawal force of center contact and collar (MIL-DTL-32

39、385/1, /2, /3, /4, and /7). When mated to a MIL-DTL-32385 /5, or /6 plug that has been inserted to a depth of 0.140 0.005 inch, the connector shall have a minimum withdrawal force of 3 pounds of force (lbf) and a maximum withdrawal force of 10 lbf. 3.5.3 Captivation of insulator and center contact (

40、MIL-DTL-32385/1 and /2). Captivation of the insulator and the center contact shall maintain 12 lbf when a withdrawal force is applied from the interface end. (The interface end is the receptacle end of the connector that connects into a MIL-DTL-32385/5 or /6 plug.) 3.5.4 Screw locations (MIL-DTL-323

41、85/4). The locations of the screws are optional provided the connectors maximum length of 0.875 inch is not exceeded. 3.5.5 Collars (MIL-DTL-32385/5 and /6). Collars shall have a minimum of four slots and a maximum of six slots. 3.5.6 Soldering contacts (MIL-DTL-32385/6). All four contacts should be

42、 fully soldered to a printed circuit board when MIL-DTL-32385/6 is installed onto a panel. Variations in solder tab size, 0.126 - 0.280 inch, are intended to allow for space limitations. The larger tab shown on the specification sheet is preferred and should be incorporated into new designs when pra

43、ctical. 3.5.7 Soldering contacts optional construction (MIL-DTL-32385/6). An optional construction plug collar that screws into the base may be offered, providing mating interface dimensions are maintained. Final part assembly shall be performed using a conductive cement and shall maintain 0.130 - 0

44、.135 inch insertion depth into the female receptacle. 3.5.8 Adapter (MIL-DTL-32385/7). Adapter MIL-DTL-32385/7 shall allow conversion of type III information panels to type IV, type V, or type VI information panels. 3.5.9 Solder lug (MIL-DTL-32385/1 and /2). A separate solder lug, as depicted in the

45、 specification sheets, shall be provided with these connectors. 3.5.10 Manufacturers identification (MIL-DTL-32385/1, /2, /3, /4, and /7). The manufacturers identification mark shall be permanently stamped into the metal part of the connectors. 3.5.11 Insulator dimension (MIL-DTL-32385/1 and /2). Th

46、e insulator depicted in the specification sheets shall not exceed the connectors body diameter. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-32385 7 3.5.12 Angular tolerance of collar interface (MIL-DTL-32385/1, /2, /3, /4, and /7). The an

47、gular dimension of the surface that mates with the collar of MIL-DTL-32385/5 and /6 shall be 2.5 degrees nominal. 3.5.13 Current capability (all). The current loading of the connectors described herein is limited to the current-carrying capacity of the wire used in the associated interconnecting cab

48、ling. 3.5.14 Interchangeability. All connectors having the same manufacturers part identification number shall be functionally and dimensionally interchangeable. The drawing number requirements of MIL-STD-31000 shall govern changes in the manufacturers part number. 3.6 Performance. The connectors sh

49、all perform satisfactorily when subjected to the test requirements specified in Section 4. 3.6.1 Salt fog. The connectors shall be subjected to a salt fog test performed in accordance with 4.5.2. Upon completion of the salt fog test, there shall be no evidence of corrosion that would interfere with mating or unmating of the connectors; nor shall there be any exposure of the base metal of plated parts