DLA MIL-DTL-3432 J-2009 CABLES (POWER AND SPECIAL PURPOSE) AND WIRE ELECTRICAL (300 AND 600 VOLTS).pdf

1、INCH-POUND MIL-DTL-3432J 22 December 2009 SUPERSEDING MIL-DTL-3432H 23 January 2006 DETAIL SPECIFICATION CABLES, (POWER AND SPECIAL PURPOSE) AND WIRE, ELECTRICAL (300 AND 600 VOLTS) This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scop

2、e. This specification covers single and multiple conductor cables with and without shields for use in 300 and 600 volts root mean square (rms) applications (see 6.1). 1.2 Classification. Cables covered in this specification are furnished in accordance with the type designation specified and are clas

3、sified by the element thereof. 1.2.1 Type designation. The type designation is formed as follows: M 3432 - 08 HG E (2/16S-4/12) SJ 1090 Part or Identifying Number (PIN) (1.2.1.1) Total number of conductors (1.2.1.2) Class (1.2.1.3) Flexibility (1.2.1.4) Conductor data (1.2.1.5) Shielding under jacke

4、t (1.2.1.6) Outside diameter (1.2.1.7) 1.2.1.1 PIN. Cables covered by this specification are identified by “M3432“ followed by a hyphen. 1.2.1.2 Total number of conductors. The total number of conductors (see 6.3.1) in a cable, exclusive of ground wires (see 6.3.2 and 6.3.4), is identified by a two-

5、digit number. For cables with less than 10 conductors, a “0“ precedes the number of conductors (example - 04 means 4 conductors) in a multiple conductor power cable. Comments, suggestions, or questions on this document should be addressed to Defense Supply Center, Columbus, ATTN: DSCC-VAI, P.O. Box

6、3990, Columbus, OH 43218-3990, or email to WireCabledla.mil . Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. AMSC N/A FSC 6145 Provided by IHSNot for ResaleNo reproduction or network

7、ing permitted without license from IHS-,-,-MIL-DTL-3432J 2 1.2.1.3 Class. The class of cables is identified by a two letter symbol, the first letter of which designates the duty (see 6.1) in accordance with table I. The second letter indicates the application of the cables in accordance with table I

8、I. TABLE I. Duty of cables. 1/ (Class) designation 1st letter Duty Voltage rating (max volts) L Light 300 M Medium 600 H Heavy 600 1/ For insulation thickness( see 3.2.3) and jacket thickness( see 3.2.7). TABLE II. Application of cables. Class designation 2nd letter Application G General purpose, me

9、dium low temperature, -40 C to +75 C O Medium low temperature, oil resistant, -40 C to + 75 C L Low temperature, heat resistant, -55 C to +75 C D Low temperature, oil and heat resistant, -55 C to +75 C H Low temperature, heat and weather resistant, -55 C to +90 C B Low temperature, oil and weather r

10、esistant, -55 C to +80 C C Low temperature, oil and heat resistant, -55 C to +80 C K Low temperature, oil heat, and weather resistant, -55 C to +80 C N Low temperature, oil and heat resistant, -55 C to +90 C 1/E Low temperature, ozone, oil, weather, and heat resistant, -65 C to +90 C 1/ Synthetic po

11、lyisoprene may be blended with natural rubber. 1.2.1.4 Flexibility. Flexibility of a cable is based upon the flexibility of the conductors within the cable. All conductors and ground wires within the same cable will be of the flexibility designated (see 3.1.1 and 3.1.2). The flexibility is identifie

12、d as follows: S - Semi-flexible F - Flexible E - Extra-flexible 1.2.1.5 Conductor data. 1.2.1.5.1 Number and size of individual conductors. The number of individual conductors of the same wire size are designated by that number followed by a slash and a number indicating the conductor wire size. For

13、 example: “3/22“ indicates 3 number 22 AWG conductors. When cables are made up of different wire sizes, each different wire size is individually represented, with a dash separating each different wire size. For example: “-6/14-1/8“ indicates 6 number 14 AWG conductors and 1 number 8 AWG conductor. P

14、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3432J 3 1.2.1.5.2 Unshielded grouped conductors. Conductors twisted together to form a group (such as pairs, triples, quads, etc.) are designated, immediately following the wire size, by “x“ foll

15、owed by the number of these conductor groups contained in the cable. For example, “2/20 x 1“ indicates 2 number 20 AWG conductors twisted together to form a pair; “3/22 x 4“ indicates four groups, each group consisting of 3 number 22 AWG conductors twisted together to form a triple. 1.2.1.5.3 Shield

16、ing. 1.2.1.5.3.1 Grouped shielding. When one or more groups of copper conductors have a common shield over each conductor group, the designator “S x (number of groups)“ follows the wire size; for example, “2/22 S x 6“ indicates six pairs of number 22 AWG conductors, with a shield over each pair. Whe

17、n a single group has an overall shield, the designation “x 1“ is to be omitted since conductors under a shield are twisted to form one group, for example; “2/20 S“ indicates one twisted pair of number 20 AWG conductors under a common shield. 1.2.1.5.3.2 Individual shielding. When each conductor of t

18、he same size is individually shielded, the letter “I” follows the letter “S“. For example: “3/14 SI indicates 3 number 14 AWG conductors, each conductor individually shielded. A shielded single conductor is to be designated by the letter “S“ instead of “SI“. For example: “1/18 S“ indicates 1 number

19、18 AWG conductor shielded. 1.2.1.5.4 Uninsulated ground drain wires. Uninsulated ground drain wires are designated in the same manner as conductors specified in 1.2.1.5 except the letter “R“ is to follow the wire size. For example: “3/8 R“ indicates 3 number 8 AWG ground wires. Uninsulated ground wi

20、res are not counted in the total number of conductors. 1.2.1.5.5 Cabling. All conductors and groups that are cabled together beneath the jacket, and under the jacket shield, should be enclosed in parentheses. For example: “(2/20 x 2 - 3/18)“ indicates a cable made up of two twisted pairs of number 2

21、0 AWG conductors and 3 number 18 AWG conductors. 1.2.1.5.6 Cable configuration. Cables composed of two conductors laid parallel are to be designated by the letter “F“, which is to follow the conductor number. For example, “2F/8“ indicates 2 number 8 AWG conductors laid parallel. 1.2.1.6 Shielding un

22、der the jacket. When single shielding is over all conductors and beneath the jacket, the letters “SJ“ follows the parentheses that enclose the conductor data. When double shielding beneath the jacket is specified, the letters “SSJ“ will follow the parentheses that enclose the conductor data. No lett

23、ers are used if an overall shield beneath the jacket is not present. 1.2.1.7 Outside diameter. 1.2.1.7.1 Cables (except parallel conductors). The outside diameter of the cable is indicated by four significant figures expressing the diameter in mils (thousandths of an inch) to the nearest figure divi

24、sible by five. If a tolerance other than that specified in 3.2.8.1 is required, it is indicated by placing the tolerance immediately after this element of type designation (see 1.2.1.8b and 1.2.1.8f). 1.2.1.7.2 Parallel conductor cables. The outside diameter of the parallel conductor cable should be

25、 designated by giving the major diameter followed by a slant, followed by the minor diameter. The diameter, either major or minor, should be indicated in mils (thousandths of an inch) by four significant figures. If a tolerance other than that specified in 3.2.8.2 is required, it should be indicated

26、 by placing the tolerance immediately after the major or minor diameter. 1.2.1.8 Use and examples of type designations. Use of type designations formed as indicated in 1.2.1 is not intended to limit the number of cable types procured under this specification. Representative examples of type designat

27、ions are as follows: a. M3432 - 10LGF(6/22-2/20-2/18x1)0640 represents a 10 conductor, light duty, general purpose, flexible cable with 6 number 22 AWG conductors, 2 number 20 AWG conductors, and one twisted pair number 18 AWG conductor. The cable has an outside diameter of .640 inch (16.3 mm). b. M

28、3432 - 18HLF(3/20x4-3/18x1-3/16)1040 .025 represents an 18 AWG conductor, heavy duty, heat resistant, flexible cable with four triples, each triple composed of 3 number 20 AWG conductors twisted together; one triple composed of 3 number 18 AWG conductors twisted together; and 3 number 16 AWG Provide

29、d by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3432J 4 conductors. The cable has an outside diameter of 1.040 inches (26.4 mm) with a tolerance of .025 inch (.635 mm) specified. c. M3432 - 06MDE(3/22S-2/20SI-1/16S)SJ0430 represents a six conductor,

30、 medium duty, oil resistant, extra-flexible cable with 3 number 22 AWG conductors twisted together to form a triple, in a common shield; 2 number 20 AWG conductors, each individually shielded; and 1 number 16 AWG conductor individually shielded. The cable has an overall shield with a jacket or sheat

31、h. The cable has an outside diameter of 0.430 inch (10.9 mm). d. M3432 - 15 MDF(2/22SX5-2/20S-2/18SI-1/16S)1620 represents a 15 conductor, medium duty, oil and heat resistant, flexible cable with five pairs of number 22 AWG conductors, each pair individually shielded; one shielded pair of number 20

32、AWG conductors; 2 number 18 AWG conductors, each individually shielded; and 1 number 16 AWG shielded conductor. The cable has an outside diameter of 1.620 inches (41.1 mm). e. M3432 - 02HGF(2/4-2/8R)1080 represents a two conductor, heavy duty, general purpose, flexible cable with 2 number 4 AWG cond

33、uctors, and 2 number 8 AWG uninsulated ground wires. The cable has an outside diameter of 1.080 inches (27.4 mm). f. M3432 - 02HGS(2F/8)0920 .050/0510 represents a two conductor, heavy duty, general purpose, semi-flexible parallel cable with 2 number 8 AWG conductors having a major diameter of .920

34、inch (23.4 mm) with a tolerance .050 inch (1.27 mm) specified and a minor diameter of 0.510 inch (13.0 mm). 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sec

35、tions of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification,

36、 whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in

37、the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3432J 5 FEDERAL STANDARDS FED-STD-228 - Cable and Wire, Insulated; Methods of Testing COMMERCIAL ITEM DESCRIPTION A-A-59551 - Wire, Electrical, Copper (Uninsulated)

38、 DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-I-631 - Insulation, Electrical, Synthetic-resin Composition, Non-rigid MIL-P-24216 - Polypropylene Cores, Strands Centers, and Substrands for Wire Rope DEPARTMENT OF DEFENSE STANDARDS MIL-STD-104 - Limit for Electrical Insulation Color MIL-STD-686 - Cable an

39、d Cord, Electrical; Identification Marking and Color Coding of (Copies of these documents are available online at http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Ave, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Government publications. The following docu

40、ments form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM G21 - Materials to Fungi, Synthetic Polymeric, Determining Resistance of ASTM D4976 - Polyethylene Pla

41、stics Molding and Extrusion Materials ASTM D1248 - Polyethylene Plastics Extrusion Materials for Wire and Cable ASTM D4066 - Nylon Injection and Extrusion Materials (PA) (Copies of these documents are available online from http:/ww w.astm.org or from the ASTM International, P.O. Box C700,100 Barr Ha

42、rbor Drive, West Conshohocken, PA 19428-2959.) UNDERWRITERS LABORATORIES INCORPORATED (UL) UL 1581 - Wires, Electrical, Cables, and Flexible Cords (Copies of this document are available online from http:/ or from the Underwriters Laboratories, Inc., Publication Stock, 333 Pfingsten Road, Northbrook,

43、 IL 60062-2096.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3432J 6 INSULATED CABLE ENGINEERS ASSOCIATION (ICEA) ICEA-T-28-562 - Test Method for Measurement of Hot Creep of Polymeric Insulations (Copies of this document are available fro

44、m http:/ or from Insulated Cable Engineers Association, P.O. Box 1568, Carrollton, GA 30112.) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO 10012 - Equipment, Quality Assurance Requirements for Measuring - Part 1 Metrological Confirmation System for Measuring Equipment (Copies of this doc

45、ument are available from http:/www.iso.ch or from International Organization for Standardization American National Standards Institute, 11 West 42ndStreet, 13thFloor, New York, NY10036.) NATIONAL CONFERENCE OF STANDARDS LABORATORIES (NCSL) NCSL Z540.3 - General Requirements for Calibration of Measur

46、ing and Test Equipment (Copies of this document are available from http:/www.ncsli.org or from National Conference of Standards Laboratories (NCSL), 2995 Wilderness Place, Suite 107, Boulder, CO 80301-5404.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a

47、 conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Materials. Materials shall be spec

48、ified herein. Acceptance or approval of any constituent material shall not be construed as a guaranty of acceptance of the product. When a definite material is not specified, a material shall be used which will enable the wire and cable to meet the requirements of this specification. All materials s

49、hall be fungus resistant in accordance with ASTM G21. 3.1.1 Wire strands. 3.1.1.1 Copper strands. The strands comprising the conductor, uninsulated ground wires (see 6.3.4), and braided shields, shall be soft, drawn, or annealed wire conforming to the applicable requirements of A-A-59551. 3.1.2 Insulating and jacketing compounds. The insulating and jacketing compounds shall be as specified in tabl