DLA MIL-DTL-3607 C-2009 CONNECTORS COAXIAL RADIOFREQUENCY SERIES FOR PULSE GENERAL SPECIFICATION FOR.pdf

1、 AMSC N/A FSC 5935 INCH-POUND MIL-DTL-3607C SUPERSEDING 1 October 2009 MIL-DTL-3607B 13 December 2002 DETAIL SPECIFICATION CONNECTORS, COAXIAL, RADIOFREQUENCY, SERIES FOR PULSE, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of Defe

2、nse 1. SCOPE 1.1 Scope.This specification covers the general requirements for weatherproof, high-voltage, series pulse, radiofrequency coaxial connectors (see 6.1 and 6.3). 1.2 Classification. 1.3 Type designation.The type designation of connectors is derived from the AN nomenclature system specifie

3、d in MIL-STD-196, and will be as specified (see 3.1 and 6.2). 1.4 Part or Identifying Number (PIN).The PIN consists of the letter “M” followed by the basic specification number, followed by the applicable “UG” designation, and optional finish designation. M3607/1 - UG-XXXX( )/U F Specification numbe

4、rFinish(optional)A = Aluminum : F = Cadmium N = Teflon nickel S = Silver UG designationZ = Zinc nickel T = Tin 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other

5、sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specificati

6、on, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited

7、in the solicitation or contract. Comments, suggestions, or questions on this document should be addressed to: Defense Supply Center, Columbus, Attn: VAI, P.O. Box 3990, Columbus, OH 43218-3990, or emailed to RFConnectordla.mil. Since contact information can change you may want to verify the currency

8、 of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3607C 2 FEDERAL SPECIFICATIONS A-A-59588 - Rubber, Silicone. O-F-499 - Flux, Low Melting Point Silver

9、Alloy Brasing. QQ-B-654 - Brazing Alloys, Silver. QQ-L-201 - Lead; Sheet. FEDERAL STANDARD FED-STD-H28 - Screw-Threaded Standards For Federal Services. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-83488 - Coating, Aluminum, High Purity MIL-PRF-15624 - Rubber Sheets; and Cut, Molded and Extruded Spec

10、ial Shaped Section Synthetic, Medium Soft, Shipboard Gasket Use Except Low Temperature Application. (See supplement 1 for list of specification sheets.) DEPARTMENT OF DEFENSE STANDARDS MIL-STD-130 - Identification Marking of U. S. Military Property. MIL-STD-196 - Joint Electronics Type Designation S

11、ystem. MIL-STD-202 - Test Methods for Electronic and Electrical Component parts. (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Governmen

12、t publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. ASTM INTERNATIONAL ASTM - B30 - Copper Alloys in Ingot Form. ASTM - B36/ B36M - Brass Plate,

13、 Sheet, Strip and Rolled Bar. ASTM - B121/B121M - Leaded Brass Plate, Sheet, Strip and Rolled Bar. ASTM - B124/B124M - Copper and Copper Alloy Forging Rod, Bar and Shapes. ASTM - B139/B139M - Phosphor Bronze Rod, Bar and Shapes. ASTM - B194 - Copper Beryllium Alloy Plate, Sheet, Strip and Rolled Bar

14、. ASTM - B196/B196M - Copper Beryllium Alloy Rod and Bar. ASTM - B197/B197M - Copper Beryllium Alloy Wire. ASTM - B339 - Pig Tin ASTM - B545 - Tin, Electrodeposited Coatings of. ASTM - B700 - Electrodeposited Coatings of Silver for Engineering Uses. ASTM - B841 - Standard Specification for Electrode

15、posited Coatings of Zinc Nickel Alloy Deposits (Applications for copies should be addressed to the American Society For Testing And Materials, 100 Barr Harbor Dr., West Conshohocken, PA 19428.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-

16、3607C 3 INSTITUTE FOR INTERCONNECTING AND PACKAGING ELECTRONIC CIRCUITS J-STD-004 Soldering Fluxes, Requirements For J-STD-005 Soldering Pastes, Requirements For J-STD-006 Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solders For Electronic Soldering Applications, Requirements For (

17、Applications for copies should be addressed to the institute for Interconnecting and Packaging Electronic Circuits, 2215 Sanders Road, Northbrook, IL 60062-6135.) SAE International SAE-AS8660 - Silicone Compound NATO Code Number S-736. SAE-AMS-QQ-P-416 - Plating, Cadmium (Electrodeposited). (Applica

18、tions for copies should be addressed to the SAE International, 400 Commonwealth Drive, Warrendale PA, 15086-7511.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein (except for relat

19、ed specification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specified herein a

20、nd in accordance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Material. The material shall be as specified herein (see 3.1). However, when a definite material is not spec

21、ified, a material shall be used which will enable the connectors to meet the performance requirements of this specification. Acceptance or approval of any constituent material shall not be construed as a guaranty of the acceptance of the finished product. 3.2.1 Brass. Brass shall conform ASTM-B36/ B

22、36M, or ASTM-B121/B121M, as applicable. 3.2.2 Ceramic. Unless otherwise specified (see 3.1), parts made of ceramic shall be glazed. 3.2.3 Copper-alloy ingots. Copper-alloy ingots shall conform to ASTM-B30. 3.2.4 Copper-beryllium. Copper beryllium shall conform to ASTM-B194, ASTM-B196/ B196M or ASTM-

23、B197/ B197M. After machining and forming, parts fabricated of copper beryllium shall be heat-treated to condition HT. 3.2.5 Insulating and sealing compound. Insulating and sealing compound shall conform to SAE-AS8660. 3.2.6 Lead. Lead shall conform to grade B of QQ-L-201. 3.2.7 Phosphor bronze. Phos

24、phor bronze shall conform to composition A of ASTM-B139/ B139M. 3.2.8 Plating. Metal parts shall be of a corrosion resistant material or be protected to meet the performance requirements of this specification. The type of finish shall be as follows: 3.2.8.1 Cadmium - F. Cadmium plating in accordance

25、 with SAE-AMS-QQ-P-416. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3607C 4 3.2.8.2 Aluminum - A. Pure dense electrodeposited aluminum plating in accordance with MIL-DTL-83488. Color shall be non-reflective. 3.2.8.3 Zinc-nickel Z. Zinc-ni

26、ckel alloy plating in accordance with ASTM B841. Color shall be black, non-reflective. 3.2.8.4 Nickel fluorocarbon polymer (Teflon nickel) N. Nickel with fluorocarbon polymer additives over a suitable underplate. Color shall be non-reflective. 3.2.8.5 Silver S. Silver plating shall conform to ASTM-B

27、700. 3.2.8.6 Tin T. Tin plating shall conform ASTM-B339 or ASTM-B545. 3.2.9 Rubber sheet. Shall conform to MIL-PRF-15624. 3.2.10 Silicone rubber. Silicone rubber shall conform to class Iia, grade 50 or 60, of A-A-59588, except that the oil immersion test is not applicable. 3.2.11 Silver solder. Silv

28、er solder shall conform to class 1 of QQ-B-654. 3.2.11.1 Flux. Flux used while silver soldering shall conform to O-F-499. 3.2.11.2 Soft solder. Soft solder shall conform to composition Sn60 of J-STD-004, J-STD-005 and J-STD-006. 3.2.11.3 Recycled, recovered, or environmentally preferable materials.

29、Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.3 Design and construction. Connectors shall

30、 be of the design, construction, and physical dimensions specified (see 3.1). Wherever feasible, parts having similar electrical characteristics may be combined (fabricated as a single piece) to simplify construction. Parts of unlike materials may be combined such as brass and copper beryllium, prov

31、ided copper beryllium is used in the fabrication of the single-piece construction. 3.3.1 Metal parts. Unless otherwise specified (see 3.1), all metal parts shall have a silver plating of not less than 0.0002 inch thick, of sufficient smoothness and density to withstand the salt-spray (corrosion) tes

32、t specified in 4.6.4. All other types of plating shall be as specified. (see 3.1). Dimensions of metal parts shall include the plating (see 3.1). 3.3.2 Screw threads. Screw threads shall conform to FED-STD-H28, and shall have the specified fit after plating (see 3.1). 3.3.3 Gage tests for contacts o

33、f rubber-insert type. 3.3.4 Center contacts (female). The center contacts shall meet the gage tests specified in 4.6.1.1 as piece parts and 4.6.1.2 in the assembled connector. 3.3.4.1 Outer contacts. The outer contacts shall meet the gage tests specified in 4.6.1.2.2 in the assembled connector. 3.3.

34、4.1.1 Outer contact solder joint. When outer contacts are tested as specified in 4.6.1.3, there shall be no signs of loosening. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-3607C 5 3.3.5 Assembly and rotation. When tested as specified in 4

35、.6.1.4, the assembled coupling nuts for electrical plug connectors and connector adapters shall not disengage. In addition, a torque of 0.75 inch-pounds maximum shall rotate the coupling nut, when applied as specified in 4.5.1.4. 3.4 Dielectric withstanding voltage. When connectors are tested as spe

36、cified in 4.5.2, there shall be no evidence of breakdown. 3.5 Leakage (applicable only to pressurized connectors). When connectors are tested as specified in 4.6.3, there shall be no evidence of loss of pressure as detected by escaping air bubbles. 3.6 Salt spray (corrosion). When connectors are tes

37、ted as specified in 4.5.4, there shall be no evidence of destructive corrosion or pitting. Destructive corrosion shall be construed as any type of corrosion which in any way interferes with mechanical or electrical performance. 3.7 Marking (see 1.2.2). Connectors shall be marked in accordance with M

38、IL-STD-130, with the type designation and the manufacturers code symbol. Marking shall be in depressed characters approximately .093 inch high, in the place specified. New marking will be required one year from the date of this specification. Previously marked parts are acceptable for use until stoc

39、k is purged. (see 3.1). 3.8 Workmanship. Connectors shall be processed in such a manner as to be uniform in quality and shall be free from sharp edges, burrs, and other defects that will affect life, serviceability, or appearance. 3.9 Change affectivity. Unless otherwise specified by the preparing a

40、ctivity and/or the qualifying activity, all changes from the previous revision of MIL-DTL-3607 shall become effective within 90 days of the date of publication of the latest revision. If unable to implement changes within the 90 day time period, additional time shall be requested from the qualifying

41、 activity. Manufacturers that are QPL listed and have concerns regarding possible changes to retention reporting requirement should contact the qualifying activity for clarification. 3.10 Disposition of stock. Unless otherwise specified by the qualifying activity and coordinated with the preparing a

42、ctivity, qualified manufacturers and their selling agents 4. VERIFICATION 4.1 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2). b. Conformance inspection (see 4.4). 4.2 First article inspection. The first art

43、icle inspection shall consist of the inspections specified in subsidiary documents covering the items listed in 4.4 and the inspections specified in table I. Unless otherwise specified in the contract, the first article inspection shall be performed by the contractor. 4.2.1 First article units. The

44、contractor shall furnish twelve (12) first article units of the complete UG-part number. 4.2.2 First article data. The first article test plan and test report(s) shall be as required in the contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI

45、L-DTL-3607C 6 TABLE I. First article inspection. Inspection Requirement tables Test paragraph Number of units to be tested Inspection covered by subsidiary documents 4.4 Inspection to be performed on all units Group A inspection See table II Inspection to be performed on all units Group B inspection

46、 See table III Inspection to be performed on all units Group C inspection Subgroup 1 See table IV Inspection to be performed as specified in test paragraphs Subgroup 2 See table IV Inspection to be performed as specified in test paragraphs 4.3 Inspection covered by subsidiary documents. The followin

47、g shall be inspected under the applicable subsidiary documents as part of the inspection required by this specification and the inspection requirement specified in the contract. Item Finish Requirement paragraph 3.6 Marking 3.7 4.4 Conformance inspection. 4.4.1 Inspection of product for delivery. In

48、spection of product for delivery shall consist of groups A, B and C inspection. 4.4.1.1 Inspection lot. An inspection lot shall consist of all connectors of the same PIN produced under essentially the same conditions, and offered for inspection at one time. 4.4.1.2 Group A inspection. Group A inspec

49、tion shall consist of the inspections specified in table II in the order shown. 4.4.1.2.1 Sampling plan (Group A). Table II tests shall be performed on a production lot basis. Samples shall be selected in table II-1. If one or more defects are found, the lot shall be screened for that particular defect and defects removed. A new sample of parts shall be selected in table II-1 and all group A tes