DLA MIL-DTL-44054 C-2011 BOTTLE OIL SAMPLE WITH CONTAINER NONAERONAUTICAL.pdf

1、AMSC N/A FSC 8125 MIL-DTL-44054C 14 September 2011 SUPERSEDING MIL-B-44054B (GL) 18 June 1985 DETAIL SPECIFICATION BOTTLE: OIL SAMPLE; WITH CONTAINER, NONAERONAUTICAL This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This documen

2、t covers oil sample bottles with containers. 1.2 Classification. The bottles with containers will be of the following types as specified (see 6.2): Type I - Twelve 3-ounce bottles with caps and container Type II - Two 3-ounce bottles with caps, two plastic bags and container Type III - One 3-ounce b

3、ottle with cap, one plastic bag and one shipping sack; (container) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4 or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended

4、 for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4 or 5 of this specification, whether or not they are listed in this sec

5、tion. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contrac

6、t. FEDERAL SPECIFICATIONS PPP-B-566 - Boxes, Folding, Paperboard COMMERCIAL ITEM DESCRIPTIONS A-A-3174 - Plastic Sheet, Polyolefin Comments, suggestions, or questions on this document should be addressed to Defense Supply Center Philadelphia, ATTN: DSCP-NASA, 700 Robbins Avenue, Philadelphia, PA 191

7、11-5096 or email to dscpg&ispecommentsdla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without

8、 license from IHS-,-,-MIL-DTL-44054C 2 DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-23699 - Lubricating Oil, Aircraft Turbine Engine, Synthetic Base, NATO Code Number 0-156 (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document

9、 Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract.

10、 ASTM INTERNATIONAL ASTM D1974/D1974M - Standard Practice for Methods of Closing, Sealing, and Reinforcing Fiberboard Boxes ASTM D4727/D4727M - Standard Specification for Corrugated and Solid Fiberboard Sheet Stock (Container Grade) and Cut Shapes ASTM D5118/D5118M - Standard Practice for Fabricatio

11、n of Fiberboard Shipping Boxes (Copies of the above documents are available from ASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959 or through their website at http:/www.astm.org) AMERICAN SOCIETY FOR QUALITY (ASQ) ASQ Z1.4 - Sampling Procedures and Tables for Inspection by

12、Attributes (Copies of this document are available from www.asq.org or the American Society for Quality, 611 East Wisconsin Avenue, Milwaukee, WI 53202.) INTERNATIONAL SOCIETY OF BEVERAGE TECHNOLOGISTS SP 400 Voluntary Standard (Copies of this document are available from or the International Society

13、 of Beverage Technologists, 14070 Proton Rd., Suite 100, Dallas TX 75244-3601.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing

14、 in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent po

15、ssible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.1.1 Containers. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-44054C 3 3.1.1.1 Type

16、I - Shipping box. The shipping box shall be fabricated from corrugated fiberboard material conforming to type CF, class domestic, grade 275 of ASTM D4727/D4727M. The box shall be constructed in accordance with style CSSC of ASTM D5118/D5118M. The manufacturers joint shall be glued. The bottom flaps

17、shall be closed in accordance with method 2A1 or 2A2 ASTM D1974/D1974M. If staples are used for closure of the bottom flaps, the box shall be provided with a bottom pad made of the same material as the box. Alternatively, box style may be a one-piece folder with top flap tuck and center tuck bottom,

18、 or a die-cut, self-erecting folder having a single or double thickness bottom, triple thickness ends and single thickness back and top with a tuck top closure. Each box shall be provided with full-height chipboard partitions that divide the interior of the box into twelve equal sized cells. The box

19、 size shall be such that the capped bottles fit into the cells without bulging the partitions nor allow more than 1/8 inch clearance between the bottles and the surfaces of the partition or the box. 3.1.1.2 Type II - Mailing carton. The carton shall be made from paperboard, 5 inches in length, 2 inc

20、hes in width and 3 inches in depth conforming to variety 1, style II, type D, class A, tongue and tuck of PPP-B-566. 3.1.1.3 Type III - Shipping sack. The shipping sack shall be light weight 6 inches by 10 inches commercial size mailer with pressure sensitive adhesive closure flap. 3.1.2 Shipping bo

21、x marking. Each type I shipping box shall be marked on two sides with arrows pointing to the top of the box to indicate the position in which the box shall be handled during transit and storage. The word “UP” shall be placed beside the arrows. The letters and arrows shall be at least 1-1/2 inches in

22、 height. 3.1.3 Oil sample bottle. The oil sample bottle shall be a wide-mouth cylindrical bottle of one piece construction fabricated of natural, translucent, high density polyethylene with a flame treatment that permits printing ink to adhere. The bottle shall have a threaded finish on top and shal

23、l have a rounded shoulder below the bottom of the neck. The open end of the bottle shall have the following characteristics to accommodate a- screw cap closure (see 3.1.5). a. Continuous type exterior thread in accordance with L style thread profile of SP-400 Voluntary Standard. b. Flat top surface

24、at the opening that is level and smooth so as to create a leak proof seal with the cap liner. The bottle shall have a cylindrical shape and shall remain in an upright position when placed on a flat and level surface. The fill capacity of the bottle shall be 95 15 ml when tested as specified in 4.2.1

25、. The exterior surfaces of the bottle shall be smooth, except that impressions from commercial markings, including index slot, and seams from mold marks shall be acceptable but free of flash. The bottle shall be free of cracks, chips, breaks, deformation, sharp edges and burrs. The bottle shall conf

26、orm to the dimensional requirements specified in table I. TABLE I. Bottle dimensions. Inner diameter of opening (mouth and neck) 1.405 inches .03 inch Overall height (with screwcap closure in place) 3.250 inches max. Wall thickness 0.015 inch min. Top surface thickness (Brim) 0.060 inch min. Overall

27、 width 2.000 inches max. Threads 43/400 mm Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-44054C 4 3.1.4 Bottle marking. Each bottle shall be printed and blocked as shown on figure 1. Markings shall be applied directly on the bottle by scree

28、n printing or any other commercial means using ink that is impervious to oil, diesel fuel, and water. The ink for the printed and blocked areas as shown on figure 1 shall be white and permanently adhered to the bottle. The blocked areas shall be capable of being written on with either ball point pen

29、 or pencil. The writing shall remain legible after testing as specified in 4.2.4. Figure 1. Oil sample bottle marking. 3.1.5 Screwcap. The screwcap shall be a one-piece metal cap of rigid construction having inner edges sufficiently threaded with a continuous type thread to permit closure on the bot

30、tle (see 3.1.3). A liner shall be secured to the inside of the cap in such a manner that it does not fall out of the cap, or is not off-center when in the closed position on the bottle. The liner shall be supplied with a facing that is impervious to water, diesel fuel, and oil. The liner shall be of

31、 sufficient thickness and resilience to form an effective seal with the flat top surface of the bottle (see 3.1.3). The cap shall not crack, split, break or leak when tested as specified in 4.2.2. The cap shall be free of deformation, cracks, sharp edges, burrs, or protrusions. The cap shall have a

32、finish to resist corrosion. 3.1.6 Bag, plastic. The plastic bags shall be flat, interlocking seal closure with inside dimensions of 6 inches by 6 inches. The plastic film shall conform to type I, class 1, grade A, finish 1, single wall, 0.004 inch thick of A-A-3174. 3.2 Container assembly. 3.2.1 Bot

33、tle. Each bottle shall have the screwcap secured in place finger tight. 3.2.2 Type I. When applicable (see 3.1.1.1), a fiberboard pad shall be placed in the bottom of the shipping box. The chipboard partitions shall be set up within the box and twelve bottles, with screw caps secured, shall be place

34、d in each box. The top flaps of CSSC style boxes shall be loosely closed. Alternative style boxes shall-be closed by means of the top flap tuck or the tuck top closure, as applicable. 3.2.3 Type II. Two capped bottles shall be placed in the mailing carton. The two plastic bags shall be neatly folded

35、 and placed between the two bottles. Both ends of the carton shall be closed-and tucked. 3.3 Workmanship. The finished oil sample bottles with container shall conform to the quality of product established by this document. The bottles, caps, containers, and bags (when applicable) shall be free from

36、defects which detract from their appearance or may impair their serviceability. All components shall be clean, dry and free of dirt or foreign matter. 4. VERIFICATION 4.1 Conformance inspection. Unless otherwise specified sampling for inspection shall be performed in accordance with ASQ Z1.4. Unless

37、 otherwise specified, the Acceptable Quality Limits (AQLs) listed in this section shall be used to establish the sample sizes, however, the acceptance number shall be zero. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-44054C 5 4.1.1 Compon

38、ent and material inspection. Components and materials shall be inspected in accordance with all the requirements of referenced documents unless otherwise excluded, amended, modified, or qualified in this document or applicable purchase document. In addition, the bottles, caps, and boxes shall be exa

39、mined in accordance with 4.1.1.1 through 4.1.1.3. Bottles, with caps, shall be tested for the characteristics specified in table II. The lot size shall be expressed in units of bottles with caps. The sample unit shall be one bottle with cap. The inspection level shall be S-1 and the acceptable quali

40、ty limits (AQLs) expressed in terms of defects per hundred units, shall be 2.5. TABLE II - Component tests. Characteristic Requirement reference Test method Capacity 3.1.3 4.2.1 Leakage 3.1.3 4.2.2 Pen and pencil marking capability 3.1.4 4.2.3 Legibility after marking 3.1.4 4.2.4 4.1.1.1 Bottle and

41、cap examination. The bottles and caps shall be examined for the defects listed below. The lot size shall be expressed in units of bottles with caps. The sample unit shall be one bottle with cap. The inspection level shall be II and the AQL, expressed in terms of defects per hundred units, shall be 2

42、.5 for major defects and 4.0 for total (major and minor combined) defects. Defect Classification Major Minor Bottle or cap not free of cracks, chips, or breaks X Bottle or cap not free of distortion X Bottle or cap not free of sharp edges or burrs X Top of bottle not flat or smooth X Bottle not clea

43、n, dry, or ready for use X Bottle not free of foreign matter X NOTE: Application of cap to bottle during capping may result in deposit of some small plastic or fiber shavings in the bottle. Presence of a few of these shavings shall not be considered a defect. Liner not aligned or secured within scre

44、w cap X Bottle not stable when placed on a flat and level surface X Thread on cap or bottle not free of stripping, distortion or discontinuity X Cap not capable of being secured to bottle X Metal caps not free of corrosion X Bottle or cap not free of scratches, blemished or pits X Cap not clean X Bo

45、ttle not free of imbedded foreign matter X Bottle not free of flash X 4.1.1.2 Bottle dimensions examination. The bottle shall be examined for conformance to the dimensions specified in table I. Any nonconformance to the specified dimensions shall be classified as a defect. The lot size shall be expr

46、essed in units of bottles. The sample unit shall be one bottle. The inspection level shall be S-3 and the AQL, expressed in terms of defects per hundred units, shall be 2.5. 4.1.1.3 Box (for bottles) examination. The boxes shall be examined for the defects listed below. The lot size shall be express

47、ed in units of boxes. The sample unit shall be one box. The inspection level shall be II and the AQL, expressed in terms of defects per hundred units, shall be 2.5 for major defects and 4.0 for total (major and minor combined) defects. Provided by IHSNot for ResaleNo reproduction or networking permi

48、tted without license from IHS-,-,-MIL-DTL-44054C 6 Defect Classification Major Minor Partitions not complete or properly assembled in box X Box not free of deformation X Box not-free of separation X Box not free of tears, cuts, holes., splits, or punctures X Box not capable of being properly closed

49、X Box or partitions not free of moisture X Partition not free of deformation X Box or partition not free of dirt or foreign matter X Marking on box not complete, legible o present X 4.2 Methods of inspection. The same bottles comprising the sample size (see 4.1.1) shall be used for all tests specified below. The test bottles shall not be included as part of the contract