DLA MIL-DTL-83522 E-2013 CONNECTORS FIBER OPTIC SINGLE FERRULE GENERAL SPECIFICATION FOR.pdf

1、 MIL-DTL-83522E 17 May 2013 SUPERSEDING MIL-C-83522D 25 June 1992 DETAIL SPECIFICATION CONNECTORS, FIBER OPTIC, SINGLE FERRULE, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification define

2、s the characteristics, performance and testing criteria for single ferrule fiber optic connectors. The connectors described herein cover families as listed in 1.2. The connectors are supplied under a MIL-STD-790 reliability assurance program. See 6.1 for restrictions on intended use and applications

3、. 1.2 Classification. Styles for single ferrule plug to single ferrule plug, single ferrule plug t receptacle. And housing (both plug and receptacle) for a single fiber optic termini mated pair will permit in-line, wall mounted, panel and rack, right angle, and other configurations. Individual conne

4、ctor requirements will be as specified herein and in accordance with the applicable specification sheets (see 3.1). 1.2.1 Part or identifying number (PIN). The PIN will consist of the letter “M” followed by the basic specification sheet number, and a 3 to 5 character alpha-numeric (see 3.1). Example

5、: M83522/01 - XXXX S Basic specification 3 or 4 character S indicates sheet number alpha-numeric space flight (see 3.1) component 1.3 Type. Connectors covered by this specification will be of the following types as specified (see 3.1). a. Type I Multimode (MM). b. Type II Single mode (SM). 2. APPLIC

6、ABLE DOCUMENTS AMSC N/A FSC 6060 INCH-POUND Beneficial comments, recommendations, additions, deletions, clarifications, etc., and any data that may improve this document should be sent to: DLA Land and Maritime, Columbus, ATTN: VAT, P.O. Box 3990, Columbus OH 43218-3990, or email FiberOpticGroupdla.

7、mil. Since contact information can change you may want to verify the currency of the address information using the ASSIST Online database at https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83522E 2 2.1 Government docume

8、nts. 2.1.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ens

9、ure the completeness of this list, document users are cautioned that they must meet all specified requirements documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.1.1.1 Specifications, standards, and handbooks. The following specifications, standards and h

10、andbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. COMMERCIAL ITEM DESCRIPTION A-A-59588 - Rubber, Silicone. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-55330 Connectors, El

11、ectrical and Fiber Optic, Packaging of. MIL-S-901 Shock Tests, H.I. (High-Impact) Shipboard Machinery, Equipment Rolled,Drawn, or Cold Finished; General Specification For SAE-AMS-QQ-S-763 Steel Bars, Wire, Shapes, and Forgings, Corrosion-Resisting. SAE-AMS-2700 Passivation of Corrosion Resistant Ste

12、els. (Copies of these documents are available online at http:/www.sae.org or from the SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83522E 4 TELECOMMUNICATIONS INDU

13、STRY ASSOCIATION TIA-455-3 FOTP-3 Procedure to Measure Temperature Cycling Effects on Optical Fiber Units, Optical Cable, and Other Passive Fiber Components TIA/EIA-455-4 FOTP-4 Fiber Optic Component Temperature Life Test TIA-455-5 FOTP-5 Humidity Test Procedure for Fiber Optic Components TIA-455-6

14、FOTP-6 Cable Retention Test Procedure for Fiber Optic Cable Interconnecting Devices TIA-455-11 FOTP-11 Vibration Test Procedure for Fiber Optic Components and Cables TIA-455-12 FOTP-12 Fluid Immersion Test for Fiber Optic Components TIA-455-14 FOTP-14 Fiber Optic Shock Test (Specified Pulse) TIA-455

15、-16 FOTP-16 Salt Spray (Corrosion) Test for Fiber Optic Components TIA-455-20 FOTP-20 IEC 60793-1-46: Optical Fibers- Part 1- 46: Measurement Methods and Test Procedures - Monitoring of Changes in Optical Transmittance TIA-455-21 Mating Durability for Fiber Optic Connecting. TIA-455-22 Ambient Light

16、 Susceptibility. TIA-455-34 Interconnection Device Insertion Loss Test. TIA-455-36 FOTP-36 Twist Test for Fiber Optic Connecting Devices. TIA-455-56 Test Method for Evaluating Fungus Resistance of Optical Fiber and Cable. TIA-455-64 FOTP-64 Procedure for Measuring Radiation-Induced Attenuation in Op

17、tical Fibers and Optical Cables. TIA-455-71 FOTP-71 Procedure to Measure Temperature - Shock Effects on Fiber Optic Components TIA-455-107 Return Loss for Fiber Optic Components. TIA-455-189 FOTP-189 Ozone Exposure Test for Fiber Optic Components. (Copies of this document are available from http:/ww

18、w.tiaonline.org or from Telecommunications Industry Association, Standards and Technology Department, 2500 Wilson Boulevard Arlington, VA 22201.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references

19、 cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Specification sheets. The individual item requirements shall be as specified herein and in accor

20、dance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Qualification. Connectors furnished under this specification shall be products that are manufactured by a manufacturer

21、authorized by the qualifying activity for listing on the applicable qualified manufacturers list before contract award (see 4.5 and 6.3). 3.2.1 Product assurance. The contractors product assurance program for assembled connectors and assembly procedures shall meet the requirements of MIL-STD-790. 3.

22、2.1.1 Test sample preparation. Fiber optic connector samples complying with the specified requirements (see 3.1) shall be submitted for qualification. For single ferrule connector plug qualification, the manufacturer shall provide the mating single ferrule connector receptacle, or provide the bulkhe

23、ad adapter with another mating single ferrule connector plug. For bulkhead adapter qualification, the manufacturer shall provide two mating adapters with four mating single ferrule connector plugs. For single ferrule connector receptacle qualification, the manufacturer shall provide a mating single

24、ferrule connector plug. All connectors (plug and receptacle) provided shall be fully assembled, terminated and attached to an appropriate length of the type of cable specified in the appropriate specification sheet. Opposite ends of the cable shall be terminated to an ST connector to facilitate opti

25、cal testing. All ferrules on single ferrule connectors shall be optically finished (polished to specified process or end face geometry or both) as part of the termination process. Component quantities tested shall be as specified in the specific qualification table (see 3.1). 3.3 Material. Material

26、shall be as specified herein (see table I). If materials other than those specified are used, the contractor shall certify to the qualifying activity that the substitute material enables the connectors to meet the requirements of this specification. Acceptance or approval of any constituent material

27、 shall not be construed as a guarantee of the acceptance of the product. When a definite material is not specified, a material shall be used which will enable the connector to meet the requirements of this specification (see 4.4). Materials used in the connector construction shall not emit explosive

28、 fumes when exposed to high temperature or flame. 3.3.1 General. The connectors, caps, covers, storage receptacles, or other protective accessory hardware shall be constructed of material as specified herein or as specified in the detail specification sheets (see 3.1). Connectors shall be manufactur

29、ed to good workmanship quality appropriate with the intended use of the equipment. Materials may be dielectric or conductive. Materials used in the connectors shall in no manner interfere with or degrade the optical performance of the fibers. When definite materials or finishes are specified, the ma

30、terials or finishes used shall enable the connectors to meet all performance requirements of this specification. 3.3.2 Metals. Unless otherwise specified (see 3.1), all metals used in the construction of the connectors shall be corrosion-resistant types (300 series CRES), or shall be suitably plated

31、 or otherwise finished to prevent corrosion during any of the environmental Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83522E 5 conditions specified. Surfaces which may be subjected to polishing or other abrasive operations during termin

32、ation of the connector shall not be plated or coated in anyway. 3.3.2.1 Dissimilar metals. Dissimilar metals shall not be used in intimate contact with each other unless suitably finished to prevent electrolytic corrosion. The criteria for the selection and protection of dissimilar metal combination

33、s shall be in accordance with MIL-STD-889. 3.3.3 Nonmetallic materials. All nonmetallic materials used in the construction of the connectors shall not be affected by the use of cleaning materials nor shall any substance used in the construction of the connectors be degraded when operating under the

34、environmental conditions specified herein. 3.3.3.1 Adhesives (epoxies). Adhesives are not precluded from use in the construction of the connectors specified herein. However, the types of adhesives which may be used shall be specifically defined in the specification sheet (see 3.1). Adhesives shall n

35、ot be used in the optical path of the connector. 3.3.3.2 Sealing compounds. Sealing compounds, which may flow at the maximum upper nonoperating temperature specified herein, or crack at the minimum lower storage temperature specified herein shall not be used. 3.3.3.4 Lubricants. Lubricants used in t

36、he construction of the connectors specified herein shall satisfy the following criteria: a. Lubricants shall be permanent and shall not require replacement during the lifetime of the connector as defined in 3.5.2.5.1. b. Lubricants shall not migrate to the optical interfaces resulting in degradation

37、 of the optical performance of the connector as specified in 3.5.1. c. Lubricants shall be useful over the environmental conditions specified in 3.5.3. d. Lubricants shall not be affected by cleaning solvents as defined in 3.4.8 which are required to maintain the optical performance of the connector

38、s. 3.3.4 Liquid materials. Liquid materials shall not be used in the connector design. 3.3.5 Fungus. Finishes and materials shall be certified that they meet the requirements of MIL-HDBK-454, requirement 4. Connectors that are not in accordance with MIL-HDBK-454, requirement 4 for fungus-inert mater

39、ials shall meet grade I classification of MIL-STD-810, method 508. If certification cannot be made, samples of all polymeric materials used in the construction of one mated connector pair shall be tested in accordance with 4.8.14. 3.3.6 Recovered materials. Unless otherwise specified herein, all mat

40、erial incorporated in the products covered by this specification shall be new. Products may be fabricated using raw materials produced from recovered bulk materials to the extent practicable if the intended use of the product is not jeopardized. The term “recovered materials” means materials which h

41、ave been collected or recovered from solid waste and reprocessed to become part of a source of raw materials, as opposed to virgin raw materials. None of the above shall be interpreted to mean that the use of partially processed, assembled, used or rebuilt products are allowed under this specificati

42、on. Reground polymers are acceptable materials. 3.3.6.1 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenanc

43、e requirements and promotes economically advantageous life cycle costs. 3.3.7 Overall finish. Unless otherwise specified (see 3.1), the resultant finish on all items covered by the individual specification sheets shall be CRES passivated in accordance with SAE-AMS-2700. 3.4 Design and construction.

44、The plugs, adapters, receptacles, as specified herein shall withstand normal handling, incident to operation, installation and in-service maintenance. Component parts shall be as specified on the individual specification sheets (see 3.1). 3.4.1 Styles and physical dimensions. The configuration and p

45、hysical dimensions of the connectors specified herein shall be in accordance with the specification sheets (see 3.1). Specification sheets are provided for the following minimum styles: a. Receptacles (Single ferrule connector receptacles). b. Plugs (Single ferrule connector plugs). c. Adapters (bul

46、khead adapters). 3.4.2 Weight. The weight shall be specified in the specification sheets (see 3.1). Verification shall be in accordance with 4.7.3. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83522E 6 3.4.3 Size. The size shall be specifi

47、ed in the specification sheets (see 3.1). Verification shall be in accordance with 4.7.4. 3.4.4 Fiber optic cable requirements. The connectors shall be designed for operation with fiber optic cables as specified in MIL-PRF-85045 unless otherwise specified in the individual specification sheets (see

48、3.1). 3.4.5 Fiber optic ferrule. The fiber optic ferrule shall be a non-removable integral part of the fiber optic connector that is affixed to the barrel mechanically or chemically or both. The specification sheets define the design and construction along with the method of performing the optical t

49、ermination. a. Method of optical alignment, such as tube, straight sleeve, or grooved plate. b. Coating requirements, as applicable. 3.4.5.1 Fiber attachment. Unless otherwise specified (see 3.1), fiber attachment shall be provided by adhesive bonding. 3.4.5.2 Cable strength member attachment. Unless otherwise specified (see 3.1), cab