DLA MIL-DTL-83731 22 C-2010 SWITCHES TOGGLE MINIATURE LEVER-LOCK FOUR POLE LOGIC LOAD TO 5 AMPERES.pdf

1、AMSC N/A FSC 5930 INCH-POUND MIL-DTL-83731/22C 2 July 2010 SUPERSEDING MIL-S-83731/22B 29 March 1991 DETAIL SPECIFICATION SHEET SWITCHES, TOGGLE, MINIATURE, LEVER-LOCK, FOUR POLE, LOGIC LOAD TO 5 AMPERES Inactive for new design after 4 May 2003 This specification is approved for use by all Departmen

2、ts and Agencies of the Department of Defense. The requirements for acquiring the switches described herein shall consist of this specification sheet and MIL-DTL-83731. FIGURE 1. Dimensions and configurations. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from I

3、HS-,-,-MIL-DTL-83731/22C 2 PRINTED CIRCUIT TERMINATION FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83731/22C 3 Inches mm Inches mm Inches mm .001 0.03 .046 1.17 .240 6.10 .002 0.05 .047 1

4、.19 .250 6.35 .0025 0.06 .060 1.52 .253 6.43 .003 0.08 .062 1.57 .312 7.92 .005 0.13 .065 1.65 .375 9.53 .010 0.25 .075 1.91 .415 10.54 .015 0.38 .080 2.03 .468 11.89 .020 0.51 .093 2.36 .510 12.95 .021 0.53 .155 3.94 .600 15.24 .0285 0.72 .185 4.70 .609 15.47 .031 0.78 .189 4.80 .660 16.76 .032 0.8

5、1 .218 5.54 .695 17.65 .040 1.02 .235 5.97 .855 21.72 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. Unless otherwise specified, tolerance is .005 (0.13 mm). 4. Direction of internal mechanism movement is opposite to direction of toggle movement. 5. Term

6、inal identification may be marked on sides of switch body. Terminal numbers 4 through 9 need not be identified. FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83731/22C 4 REQUIREMENTS: Dimen

7、sions and configuration: See figure 1. Material and finish: Bushing shall be brass, nickel plated. Toggle lever shall be brass, bright chrome plated. Frame shall be stainless steel. The contacts shall be gold plate over nickel over silver over brass. Mounting hardware: Each switch shall be supplied

8、with one hexagon nut and one internal-tooth lockwasher in accordance with the appendix of MIL-DTL-83731, one locking ring (see figure 3), and one panel seal (see figure 3). The panel seal shall be silicone rubber. Weight: .024 pound maximum. Electrical ratings: See table I. Strength of terminals: Me

9、thod 211 of MIL-STD-202, test condition A. The applied force shall be one pound. Strength of toggle lever, pivot, and lever stop: Test (a) shall use a 10 pound load; test (b) shall use a 8 pound load. Dielectric withstanding voltage: Test at atmospheric pressure only. Mechanical endurance: 20,000 cy

10、cles of operation. One-half of the cycles shall be at -25C +0C, -4C, while the other half of the cycles shall be at + 71C +4C, -0C. Electrical endurance, electrical overload, electronic logic, and temperature rise: Multi-pole switches are to be tested with a load on each pole and with the same polar

11、ity on adjacent poles in accordance with figure 2. FIGURE 2. Test circuit. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83731/22C 5 TABLE I. Electrical ratings. Type of load High level (current in amperes) Logic level 28 V dc 125 V ac, 60

12、Hz 115 V ac, 400 Hz 5 V dc Resistive Inductive Lamp 5 2 1 5 2 1 5 2 1 0.010 ampere - - High level resistive load (dc and ac): 10,000 cycles. Altitude testing not applicable. Logic level load: 10,000 cycles, tested in accordance with ANSI/EIA RS-448, method 17. Rate of actuation in accordance with MI

13、L-DTL-83731 electrical endurance. Fifty percent of test cycles at room ambient conditions. Fifty percent of test cycles at 71C, +4, -0C. No “sticks” or “misses” allowed. Inductive load (dc and ac): 10,000 cycles. Altitude testing not applicable. Lamp load: Switches shall make and break the rated lam

14、p load for 10,000 operating cycles. Intermediate current: Not applicable. Short circuit: Use 100 amperes at 28 V dc. Flux sealed: The sealing is obtained when the base is sealed to prevent flux from entering the switch case during the wave soldering process. Flux seal test: Three additional switches

15、 shall be tested as follows during qualification and group B inspection: Measure and record initial contact resistance. Place switches, terminals down, into a shallow pan. Pour flux at 80F 5F, type RMA of J-STD-004, specific gravity 0.896, into pan without splashing until level of flux is approximat

16、ely 1/16 inch above the bottom of the plastic switch case and let switches soak for 10 minutes. Remove switches from flux, clean with flux cleaning solvent and immediately put into oven for drying at 175F for two hours. After switches have cooled to room temperature, repeat initial measurement. Cont

17、act resistance shall not increase by more than 10 milliohms over the initial reading. Disassemble and visually examine the contact area for evidence of flux. Any evidence of flux shall be cause for rejection. Sand and dust: Not applicable. Explosion: Not applicable. Part number: The part number shal

18、l consist of the prefix M83731/22followed in order by the appropriate two-digit number from table II and the number from table III as shown in the following example: M 83731/22 - 71 1 | | | | | | | | Number from table III denotes Military designation_| | | |_ the switch is with solder | | lug termin

19、als. Specification sheet number_| |_ Number from table II denotes switch has ON-OFF-ON circuit with all directions locked. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-83731/22C 6 TABLE II. Circuit for switching characteristic. Circuit num

20、ber Locking arrangement (see figure 3) Circuit with toggle in Keyway side (down position) Center Opposite keyway side (up position) 71 73 76 77 81 82 A D F E K A 1-2 ON 7-8 4-5 10-11 1-2 ON 7-8 4-5 10-11 1-2 MOM-ON 7-8 4-5 10-11 1-2 MOM-ON 7-8 4-5 10-11 1-2 MOM-ON 7-8 4-5 10-11 1-2 ON 7-8 4-5 10-11

21、OFF NONE NONE OFF OFF 2-3 ON 8-9 4-5 10-11 2-3 ON 8-9 5-6 11-12 2-3 ON 8-9 5-6 11-12 2-3 ON 8-9 5-6 11-12 2-3 MOM-ON 8-9 5-6 11-12 2-3 ON 8-9 5-6 11-12 2-3 ON 8-9 5-6 11-12 FIGURE 3. Locking arrangements. TABLE III. Termination type. Solder lug 1 Printed circuit 2 Provided by IHSNot for ResaleNo rep

22、roduction or networking permitted without license from IHS-,-,-MIL-DTL-83731/22C 7 Reference Documents MIL-DTL-83731 MIL-STD-202 J-STD-004 ANSI/EIA RS-448 The margins of this specification are marked with vertical lines to indicate where modifications from this revision were made. This was done as a

23、 convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations. Custodians: Preparing activity: Navy -

24、 EC DLA - CC Air Force - 85 DLA - CC (Project 5930-2008-054) NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.daps.dla.mil/ . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-