DLA MIL-PRF-39012 57 H-2011 CONNECTORS PLUGS ELECTRICAL COAXIAL RADIO FREQUENCY (SERIES SMA (CABLED) SOCKET CONTACT CLASS 2).pdf

1、INCH-POUND MIL-PRF-39012/57H 14 July 2011 SUPERSEDING MIL-PRF-39012/57G 9 August 2006 PERFORMANCE SPECIFICATION SHEET CONNECTORS, PLUGS, ELECTRICAL, COAXIAL, RADIO FREQUENCY, (SERIES SMA (CABLED) SOCKET CONTACT, CLASS 2) This specification is approved for use by all Departments and Agencies of the D

2、epartment of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-39012. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. For dimension A, see tables I and V. 4. Dimension .400 inch (10.

3、16 mm) is the largest overall diameter of the connector. 5. Wrench flats are to accommodate standard wrench opening in accordance with FED-STD-H28, appendix 10. 6. Dimension A defines the overall length of the connector when assembled to the cable. 7. All undimensioned pictorial configurations are f

4、or reference purposes only. 8. Series SMA, socket contact interface, in accordance with MIL-STD-348. 9. Metric equivalents are in parentheses. FIGURE 1. General configuration. AMSC N/A FSC 5935 MARKING IMPLEMENTATION DATE, CATEGORY B, SEE TABLE VII Provided by IHSNot for ResaleNo reproduction or net

5、working permitted without license from IHS-,-,-MIL-PRF-39012/57H 2 NOTES: 1. Dimensions are in inches. 2. Slitting of inner contact optional. 3. Metric equivalents are given for information only. 4. Chamfer is optional, if chamfer is used put on a 30 maximum. FIGURE 2. Mating dimensions for socket t

6、ermination, category D only. Inches mm Inches mm .001 .005 .008 .015 0.03 0.13 0.20 0.38 .021 .042 .045 .139 0.53 1.07 1.14 3.53 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 3 TABLE I. Dash numbers, cross-reference, and dimension

7、s. Dash No. 1/ # Applicable cable group from MIL-PRF-39012, appendix B Dimensions Inches 2/ (millimeters) Maximum CATEGORY A FIELD SERVICEABLE (NO SPECIAL TOOLS REQUIRED) 3/ 3006 4006 Cable group I M17/93-RG178 4/ 5/ A .960 (24.38) 3007 4007 Cable group II M17/113-RG316 4/ 5/ 3008 4008 Cable group I

8、V M17/54-RG122 4/ 5/ 3009 4009 Cable group VI M17/84-RG223 4/ M17/128-RG400 5/ M17/60-RG142 6/ 3010 * 4010 * Cable group VI M17/111-RG303 4/ 5/ 3030 4030 Cable group III M17/152-00001 4/ 5/ See notes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without licens

9、e from IHS-,-,-MIL-PRF-39012/57H 4 TABLE I. Dash numbers, cross-reference, and dimensions Continued. Dash No. 1/ # Applicable cable group from MIL-PRF-39012, appendix B Dimensions Inches 2/ (millimeters) Maximum CATEGORY C FIELD REPLACEABLE (MIL-C-22520/5 CRIMP TOOL) SEE FOOTNOTE NEXT TO APPLICABLE

10、CABLE GROUP FOR CRIMP DIE 7/ 3025 4025 Cable group I 8/ M17/93-RG178 4/ 5/ A 1.265 (32.13) 3026 4026 Cable group IIa 9/ M17/113-RG316 4/ 5/ 3027 4027 Cable group IV 10/ M17/54-RG122 4/ 5/ 3028 4028 Cable group VIb 11/ M17/84-RG223 4/ M17/128-RG400 5/ M17/60-RG142 6/ 3029 4029 Cable group VIa 11/ M17

11、/28-RG058 4/ M17/111-RG303 5/ CATEGORY D FIELD REPLACEABLE DEFINED PIECE PARTS 4/ 12/ 13/ 3502 4502 Cable group VIb M17/60-RG142 4/ 6/ M17/128-RG400 5/ A 1.265 (32.13) 1/ These connectors have captivated center contacts. 2/ Dimensions are in inches. Metric equivalents are given for information only.

12、 3/ All corrosion resistant steel bodied connectors which are designed to be assembled to the outer conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, class 1.27. 4/ Cable to be used when performing tests except as in note 6/. 5/ Preferred cable. 6/ Cable to b

13、e used for +200C temperature cycling test. 7/ These connectors are assembled, using the applicable crimp tool, to the specified cables stripped as shown on figures 3 and 4. 8/ Preferred die M22520/5-33 closure B, alternate die M22520/5-03 closure B. 9/ Preferred die M22520/5-35 closure B, alternate

14、die M22520/5-03 closure A. 10/ Preferred die M22520/5-41 closure B, alternate die M22520/5-05 closure B or -09 closure A. 11/ Preferred die M22520/5-19 closure B, alternate die M22520/5/-05 closure A or -11, 57 closure A. 12/ Complete connector assembly shall consist of a body, center contact, ferru

15、le and assembly instructions. 13/ Not for use in Army equipment. # The latest version of each cable shall be applicable. * These parts are inactive for new design, new designs should procure to dash numbers X009 and X109. These dash numbers use the same cable group (VI). Connectors mate with connect

16、ors of the same material; i.e., “3XXX” series dash numbers mate only with other “3XXX” series connectors and “4XXX” series connectors with other “4XXX” series connectors. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 5 Inches mm I

17、nches mm Inches mm .001 .002 .003 .005 .010 .015 .024 0.03 0.05 0.08 0.13 0.25 0.38 0.61 .035 .038 .041 .050 .062 .133 .153 0.89 0.97 1.04 1.27 1.57 3.38 3.89 .193 .220 .250 .326 .500 4.90 5.59 6.35 8.28 12.70 Dash No. Contact No. 1/ A (inches) Basic crimp tool 2/ Crimp die or positioner Crimp tensi

18、le minimum Color band Color band 3502 4502 57-10 .041 .001 M22520/1-01 Solder or M22520/1-15 4 pounds (17.79 N) Red Maroon 1/ Contact numbers are for identification purposes only. 2/ Class 2 tool may be used by OEM (see MIL-DTL-22520). FIGURE 3. Contact and ferrule dimensions for category D only. Pr

19、ovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 6 Dash No. Ferrule No. 1/ A B Basic crimp tool 2/ Crimp die or positioner M22520/5- 3502 4502 57-50 .250 .003 .220 .003 M22520/5-01 -11, -05, -57 closure A and -19 closure B 1/ Ferrule n

20、umbers are for identification only. 2/ Class 2 tools may be used by OEM (see MIL-DTL-22520). NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. Crimp tensile test shall be in accordance with SAE-AS39029. 4. Copyright notice: All information disclosed in this

21、 specification sheet which is or may be copyrighted is reproduced herein with the express permission of the copyright owner. 5. .003 inch maximum break. 6. Color bands shall be positioned such that no coloring material enters the inspection hole. FIGURE 3. Contact and ferrule dimensions for category

22、 D only Continued. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 4. Cable stripping dimensions for field replaceable connectors. Inches mm .130 .150 .271 .291 .380 .400 .530 3.30 3.81 6.88 7.39 9.65 10.16 13.46 Provided by IHSNot for ResaleNo reprod

23、uction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 7 ENGINEERING DATA: Nominal impedance: 50 ohms. Frequency range: 0 to 12.4 GHz. Voltage rating: The voltage rating shall be in accordance with table II. TABLE II. Voltage rating. Cables Voltage max. (sea level) V rms Volta

24、ge max. at 70,000 ft (4.437 kPa) V rms Cable group I 170 45 Cable group II, IIa, III, IV 250 65 Cable group VI, VIa, VIb 335 85 Temperature rating: -65C to +165C. REQUIREMENTS: Dimensions and configuration: See figure 1 and MIL-STD-348. Force to engage and disengage: Longitudinal force: Not applicab

25、le. Torque: 2 inch-pounds (.22 Nm), maximum. Coupling proof torque: Not applicable. Inspection conditions: For each test of threaded coupling connector where the test is performed on mated pairs, the pairs shall be torqued to 7 to 10 inch-pounds (9.49 to 13.56 Nm). Mating characteristics: See MIL-ST

26、D-348 and figure 2 for dimensions. Center contact (socket): Test pin, see figure 5. Oversize test pin: .0375 +.0001 inch (0.953 + 0.002 mm). Test pin finish: 16 microinches (0.406 m). Insertion depth: .030/.045 inch (0.76/ 1.14 mm). Number of insertions: 3 Provided by IHSNot for ResaleNo reproductio

27、n or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 8 Insertion force test: Steel test pin diameter: .0370 +.0001 inch (0.940 + 0.002 mm). Insertion depth: .050/.075 inch (1.27/1.90 mm). Test pin finish: 16 microinches (0.406 m). Insertion force: 2 pounds (8.90 N), maximum. With

28、drawal force test: Steel test pin diameter: .0355 -.0001 inch (0.902 - 0.002 mm). Insertion depth: .050/.075 inch (1.27/ 1.90 mm). Test pin finish: 16 microinches (0.406 m). Withdrawal force: 1 ounce (.28 N), minimum. Inches mm .015 .38 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are g

29、iven for general information only. FIGURE 5. Test pin dimensions. Hermetic seal: Not applicable. Leakage (pressurized connectors): Not applicable. Insulation resistance: In accordance with MIL-STD-202, 5,000 megohms minimum. Provided by IHSNot for ResaleNo reproduction or networking permitted withou

30、t license from IHS-,-,-MIL-PRF-39012/57H 9 Center contact retention: Axial force: 6 pounds (26.69 N), minimum axial force. Applicable to captivated center contacts only. Radial torque: Not applicable. Corrosion (salt spray): In accordance with MIL-STD-202 method 101, test condition B. Voltage standi

31、ng wave ratio (VSWR): From 500 MHz to 12.4 GHz, or approximately 80 percent of the upper cutoff frequency of the cable, whichever is lower. Cable group VSWR I 1.20 + 0.025 (F) GHz II, IIa, III, IV 1.15 + 0.02 (F) GHz VI, VIa, VIb 1.15 + 0.01 (F) GHz Swept frequency VSWR test setup: Item 6: VSWR shal

32、l be less than 1.025 +.002F (F in GHz). Item 16: VSWR shall be less than 1.025 +.002F (F in GHz). Second step of VSWR checkout procedure VSWR shall be less than 1.080 +.005F (F in GHz). Group B inspection: Use step 5, long cable method. Qualification and group C inspection: Use step 5, long cable me

33、thod. Connector durability: 500 cycles minimum at 12 cycles per minute maximum. The connector shall meet mating characteristics and force to engage and disengage requirements. Contact resistance: In milliohms, maximum. Initial After environment Center contact: 3.0 4.0 Outer contact: 2.0 Not applicab

34、le Braid to body: .5 Not applicable NOTE: Five milliohms are permissible for passivated steel bodied connectors (braid to body only). Dielectric withstanding voltage at sea level: In accordance with MIL-STD-202, method 301. Cable group V rms I 500 II, IIa, III, IV 750 VI, VIa, VIb 1,000 Vibration, h

35、igh frequency: In accordance with MIL-STD-202, method 204, test condition D. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 10 Shock: In accordance with MIL-STD-202, method 213, test condition I. Thermal shock: In accordance with M

36、IL-STD-202, method 107, test condition B, except test high temperature shall be +85C. High temperature shall be +200C for connectors using +200C cables (see tables I and V). Moisture resistance: In accordance with MIL-STD-202, method 106. No measurements at high humidity. Insulation resistance shall

37、 be at least 200 megohms within 5 minutes after removal from humidity. Corona level: Altitude: 70,000 feet (4.437 kPa). Cable group Volts, min. I 125 II, IIa, III, IV 190 VI, VIa, VIb 250 RF high potential withstanding voltage: Voltage and frequency: Tested at a frequency from 5 to 7.5 MHz. Leakage

38、current: Not applicable. Cable group Volts, min. I 335 II, IIa, III, IV 500 VI, VIa, VIb 670 Cable retention force: The cable retention force shall be in accordance with table III. TABLE III. Cable retention force. Cable dielectric Outer diameter 1/ Pounds, min. (N) Single braid Double braid Inches,

39、 max. (mm) .036 (0.91) .067 (1.70) .110 (2.79) .122 (3.10) 10 (44.48) 20 (88.96) 30 (133.45) 40 (177.93) N/A N/A N/A 45 (200.17) 1/ Dimensions are in inches. Metric equivalents are given for information only. Coupling mechanism retention force: Not applicable. RF leakage: -60 dB minimum, tested at f

40、requency between 2 and 3 GHz. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 11 RF insertion loss: .06 F (GHz) dB maximum tested at 3 and 6 GHz. Group qualification: See table IV. PIN: M39012/57 (dash number from table I or “B” num

41、ber from table V). TABLE IV. Group qualification and retention testing. 1/ Group Submission and qualification of any of the following connectors 2/ M39012/ Qualifies the following connectors M39012/ I 57-X009 58-X009 59-X009 57-X006 X007 X008 X009 X010 X030 58-X006 X007 X008 X009 X010 X030 59-X006 X

42、007 X008 X009 X010 X030 See notes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 12 TABLE IV. Group qualification and retention testing - Continued. 1/ Group Submission and qualification of any of the following con

43、nectors 2/ M39012/ Qualifies the following connectors M39012/ II 57BX015 58BX015 59BX015 57BX011 BX012 BX013 BX014 BX015 BX016 BX017 58BX011 BX012 BX013 BX014 BX015 BX016 BX017 59BX011 BX012 BX013 BX014 BX015 BX016 BX017 III 57BX022 58BX022 59BX022 57BX018 BX019 BX020 BX021 BX022 BX023 BX024 58BX018

44、 BX019 BX020 BX021 BX022 BX023 BX024 59BX018 BX019 BX020 BX021 BX022 BX023 BX024 See notes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/57H 13 TABLE IV. Group qualification and retention testing - Continued. 1/ Group

45、 Submission and qualification of any of the following connectors 2/ M39012/ Qualifies the following connectors M39012/ IV 57-X028 58-X028 59-X028 57-X025 -X026 -X027 -X028 -X029 58-X025 -X026 -X027 -X028 -X029 59-X025 -X026 -X027 -X028 -X029 V 57-X502 58-X502 59-X502 57-X502 58-X502 59-X502 1/ Indiv

46、idual connectors other than listed are self qualifying only. 2/ Qualification of connectors qualifies connectors of the same body material and finish only. X Denotes material. NOTES: 1. If a connector manufacturer produces a connector which meets all the requirements for two or more connector PINs (

47、within the same series), the manufacturer may receive qualification approval for two or more connector PINs by qualifying the one connector. It is not necessary that such connectors be in the same group. Each connector, however, must be marked with its own appropriate PIN. For group qualification, t

48、he connectors must be of similar design. 2. For qualification retention, where more than one part is listed in a group in this column, data may be supplied on any of those parts in order to retain qualification for those parts in the corresponding right-hand column. The part does not necessarily have to be the part initially qualified. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P