DLA MIL-PRF-39012 59 H-2011 CONNECTORS RECEPTACLES ELECTRICAL COAXIAL RADIO FREQUENCY (SERIES SMA (CABLED) SOCKET CONTACT JAM NUT MOUNTED CLASS 2).pdf

1、INCH-POUND MIL-PRF-39012/59H 14 July 2011 SUPERSEDING MIL-PRF-39012/59G 9 August 2006 PERFORMANCE SPECIFICATION SHEET CONNECTORS, RECEPTACLES, ELECTRICAL, COAXIAL, RADIO FREQUENCY, (SERIES SMA (CABLED) SOCKET CONTACT, JAM NUT MOUNTED CLASS 2) This specification is approved for use by all Departments

2、 and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-39012. FIGURE 1. General configuration. AMSC N/A FSC 5935 Inches mm Inches mm .002 .003 .004 .018 .055 .065 .103 .125 0.05 0.08 0.10 0.46 1.40

3、 1.65 2.62 3.18 .250 .279 .281 .3125 .404 .410 .505 6.35 7.09 7.14 7.94 10.41 11.68 12.83 MARKING IMPLEMENTATION DATE, CATEGORY B, SEE TABLE VII Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 2 NOTES: 1. Dimensions are in inches. 2

4、. Metric equivalents are given for information only. 3. For dimension A, see tables I and V. 4. Dimension .505 inch (12.83 mm) is the largest overall diameter of the connector. 5. Wrench flats are to accommodate standard wrench opening in accordance with FED-STD-H28. 6. Dimension A defines the overa

5、ll length of the connector when assembled to the cable. 7. All undimensioned pictorial configurations are for reference purposes only. 8. Unless otherwise specified, tolerance is .005 inch (0.13 mm). 9. Series SMA, socket contact interface, in accordance with MIL-STD-348. FIGURE 1. General configura

6、tion Continued. NOTES: 1. Dimensions are in inches. Metric equivalents are given for information only. 2. Slitting of inner contact optional. 3. Metric equivalents are given for general information only. 4. Chamfer is optional, if chamfer is used put on a 30 maximum. FIGURE 2. Mating dimensions for

7、socket termination, category D only. Inches mm Inches mm .001 .005 .008 .015 0.03 0.13 0.20 0.38 .021 .042 .045 .139 0.53 1.07 1.14 3.53 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 3 TABLE I. Dash numbers, cross-reference, and d

8、imensions. Dash No. 1/ # Applicable cable group from MIL-PRF-39012, appendix B Dimensions Inches 2/ (millimeters) Maximum CATEGORY A FIELD SERVICEABLE (NO SPECIAL TOOLS REQUIRED) 3/ 3006 4006 Cable group I M17/93-RG178 4/ 5/ A .960 (24.38) 3007 4007 Cable group II M17/113-RG316 4/ 5/ 3008 4008 Cable

9、 group IV M17/54-RG122 4/ 5/ 3009 4009 Cable group VI M17/84-RG223 4/ M17/128-RG400 5/ M17/60-RG142 6/ 3010 * 4010 * Cable group VI M17/111-RG303 4/ 5/ 3030 4030 Cable group III M17/152-00001 4/ 5/ See notes at end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted withou

10、t license from IHS-,-,-MIL-PRF-39012/59G 4 TABLE I. Dash numbers, cross-reference, and dimensions Continued. Dash No. 1/ # Applicable cable group from MIL-PRF-39012, appendix B Dimensions Inches 2/ (millimeters) Maximum CATEGORY C FIELD REPLACEABLE (MIL-C-22520/5 CRIMP TOOL) SEE NOTE NEXT TO APPLICA

11、BLE CABLE GROUP FOR CRIMP DIE 7/ 3025 4025 Cable group I 8/ M17/93-RG178 4/ 5/ A 1.125 (28.58) 3026 4026 Cable group IIa 9/ M17/113-RG316 4/ 5/ 3027 4027 Cable group IV 10/ M17/54-RG122 4/ 5/ 3028 4028 Cable group VIb 11/ M17/84-RG223 4/ M17/128-RG400 5/ M17/60-RG142 6/ 3029 4029 Cable group VIa 11/

12、 M17/28-RG058 4/ M17/111-RG303 5/ CATEGORY D FIELD REPLACEABLE DEFINED PIECE PARTS 4/ 12/ 13/ 3502 4502 Cable group VIb M17/60-RG142 4/ 6/ M17/128-RG400 5/ A 1.265 (32.13) 1/ These connectors have captivated center contacts. 2/ Dimensions are in inches. Metric equivalents are given for information o

13、nly. 3/ All corrosion resistant steel bodied connectors which are designed to be assembled to the outer conductor using solder shall be gold plated in accordance with ASTM B488, type II, code C, class 1.27. 4/ Cable to be used when performing tests except as in note 6/. 5/ Preferred cable. 6/ Cable

14、to be used for +200C temperature cycling test. 7/ These connectors are assembled, using the applicable crimp tool, to the specified cables stripped as shown on figures 3 and 4. 8/ Preferred die M22520/5-33 closure B, alternate die M22520/5-03 closure B. 9/ Preferred die M22520/5-35 closure B, altern

15、ate die M22520/5-03 closure A. 10/ Preferred die M22520/5-41 closure B, alternate die M22520/5-05 closure B or -09 closure A. 11/ Preferred die M22520/5-19 closure B, alternate die M22520/5/-05 closure A or -11, 57 closure A. 12/ Complete connector assembly shall consist of a body, center contact, f

16、errule and assembly instructions. 13/ Not for use in Army equipment. # The latest version of each cable shall be applicable. * These parts are inactive for new design, new designs should procure to dash numbers X009 and X109. These dash numbers use the same cable group (VI). Connectors mate with con

17、nectors of the same material; i.e., “3XXX” series dash numbers mate only with other “3XXX” series connectors and “4XXX” series connectors with other “4XXX” series connectors. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 5 Dash No

18、. Contact No. 1/ A (inches) Basic crimp tool 2/ Crimp die or positioner Crimp tensile minimum Color band Color band 3502 4502 59-10 .041 .001 M22520/1-01 Solder or M22520/1-15 4 pounds (17.79 N) Red Maroon 1/ Contact numbers are for identification purposes only. 2/ Class 2 tool may be used by OEM (s

19、ee MIL-DTL-22520). FIGURE 3. Contact and ferrule dimensions for category D only. Inches mm Inches mm Inches mm .001 .002 .003 .005 .010 .015 .024 0.03 0.05 0.08 0.13 0.25 0.38 0.61 .035 .038 .041 .050 .062 .133 .153 0.89 0.97 1.04 1.27 1.57 3.38 3.89 .193 .220 .250 .326 .500 4.90 5.59 6.35 8.28 12.7

20、0 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 6 Dash No. Ferrule No. 1/ A B Basic crimp tool 2/ Crimp die or positioner M22520/5- 3502 4502 59-50 .250 .003 .220 .003 M22520/5-01 -11, -05, -57 closure A and -19 closure B 1/ Ferru

21、le numbers are for identification only. 2/ Class 2 tools may be used by OEM (see MIL-DTL-22520). NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. 3. Crimp tensile test shall be in accordance with SAE-AS39029. 4. Copyright notice: All information disclosed in

22、this specification sheet which is or may be copyrighted is reproduced herein with the express permission of the copyright owner. 5. .003 inch maximum break. 6. Color bands shall be positioned such that no coloring material enters the inspection hole. FIGURE 3. Contact and ferrule dimensions for cate

23、gory D only Continued. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for information only. FIGURE 4. Cable stripping dimensions for field replaceable connectors. Inches mm .130 .150 .271 .291 .380 .400 .530 3.30 3.81 6.88 7.39 9.65 10.16 13.46 Provided by IHSNot for ResaleNo re

24、production or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 7 ENGINEERING DATA: Nominal impedance: 50 ohms. Frequency range: 0 to 12.4 GHz. Voltage rating: The voltage rating shall be as specified in table II. TABLE II. Voltage rating. Cables Voltage max. (sea level) V rms Volt

25、age max. at 70,000 ft (4.437 kPa) V rms Cable group I 170 45 Cable group II, IIa, III, IV 250 65 Cable group VI, VIa, VIb 335 85 Temperature rating: -65C to +165C. REQUIREMENTS: Dimensions and configuration: See figure 1 and MIL-STD-348. Force to engage and disengage: Longitudinal force: Not applica

26、ble. Torque: 2 inch-pounds (.22 Nm), maximum. Coupling proof torque: Not applicable. Inspection conditions: For each test of threaded coupling connector where the test is performed on mated pairs, the pairs shall be torqued to 7 to 10 inch-pounds (9.49 to 13.56 N). Mating characteristics: See MIL-ST

27、D-348 and figure 2 for dimensions. Center contact (socket): Test pin see figure 5. Oversize test pin: .0375 +.0001 inch (0.952 + 0.002 mm). Test pin finish: 16 micro inches (0.406 m). Insertion depth: .030/.045 inch (0.76/1.14 mm). Number of insertions: 3 Insertion force test: Steel test pin diamete

28、r: .0370 +.0001 inch (0.940 + 0.002 mm). Insertion depth: .050/.075 inch (1.27/1.90 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 8 Test pin finish: 16 micro inches (0.406 m). Insertion force: 2 pounds (8.90 N), maximum. With

29、drawal force test: Steel test pin diameter: .0355 -.0001 inch (0.902 - 0.002 mm). Insertion depth: .050/.075 inch (1.27/1.90 mm). Test pin finish: 16 micro inches (0.406 m). Withdrawal force: 1 ounce (.28 N), minimum. NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for informatio

30、n only. FIGURE 5. Test pin dimensions. Hermetic seal: Not applicable. Leakage (pressurized connectors): Not applicable. Insulation resistance: In accordance with MIL-STD-202, 5,000 mega ohms minimum. Center contact retention: Axial force: 6 pounds (26.69 N), minimum axial force. Applicable to captiv

31、ated center contacts only. Radial torque: Not applicable. Corrosion (salt spray): In accordance with MIL-STD-202. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 9 Voltage standing wave ratio (VSWR): From 500 MHz to 12.4 GHz, or app

32、roximately 80 percent of the upper cutoff frequency of the cable, whichever is lower. Cable group VSWR I 1.20 + 0.025 (F) GHz II, IIa, III, IV 1.15 + 0.02 (F) GHz VI, VIa, VIb 1.15 + 0.01 (F) GHz Swept frequency VSWR test setup: Item 6: VSWR shall be less than 1.025 +.002F (F in GHz). Item 16: VSWR

33、shall be less than 1.025 +.002F (F in GHz). Second step of VSWR checkout procedure VSWR shall be less than 1.080 +.005F (F in GHz). Group B inspection: Use step 5, long cable method. Qualification and group C inspection: Use step 5, long cable method. Connector durability: 500 cycles minimum at 12 c

34、ycles per minute maximum. The connector shall meet mating characteristics and force to engage and disengage requirements. Contact resistance: In milliohms, maximum. Initial After environment Center contact: 3.0 4.0 Outer contact: 2.0 Not applicable Braid to body: .5 Not applicable NOTE: Five millioh

35、ms are permissible on passivated steel bodied connectors. Dielectric withstanding voltage at sea level: In accordance with MIL-STD-202. Cable group V rms I 500 II, IIa, III, IV 750 VI, VIa, VIb 1,000 Vibration, high frequency: In accordance with MIL-STD-202, method 204, test condition D. Shock: In a

36、ccordance with MIL-STD-202, method 213, test condition I. Thermal shock: In accordance with MIL-STD-202, except test high temperature shall be +85C. High temperature shall be +200C for connectors using +200C cables (see tables I and V). Moisture resistance: In accordance with MIL-STD-202. No measure

37、ments at high humidity. Insulation resistance shall be at least 200 mega ohms within 5 minutes after removal from humidity. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 10 Corona level: Altitude: 70,000 feet (4.437 kPa). Cable gr

38、oup Volts, min. I 125 II, IIa, III, IV 190 VI, VIa, VIb 250 RF high potential withstanding voltage: Voltage and frequency: Tested at a frequency from 5 to 7.5 MHz. Leakage current: Not applicable. Cable group Volts, min. I 335 II, IIa, III, IV 500 VI, VIa, VIb 670 Cable retention force: The cable re

39、tention force shall be in accordance with table III. TABLE III. Cable retention force. 1/ 2/ Cable dielectric Outer diameter Pounds, min. (N) Single braid Double braid Inches, max. (mm) .036 (0.91) .067 (1.70) .110 (2.79) .122 (3.10) 10 (44.48) 20 (88.96) 30 (133.45) 40 (177.93) N/A N/A N/A 45 (200.

40、17) 1/ Dimensions are in inches. 2/ Metric equivalents are given for information only. Coupling mechanism retention force: Not applicable. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 11 RF leakage: -60 dB minimum, tested at freq

41、uency between 2 and 3 GHz. RF insertion loss: .06 F (GHz) dB maximum tested at 3 and 6 GHz. Group qualification: See table IV. Part or Identifying Number (PIN): M39012/59 (dash number from table I or “B” number from table V). TABLE IV. Group qualification and retention testing. 1/ Group Submission a

42、nd qualification of any of the following connectors 2/ M39012/ Qualifies the following connectors M39012/ I 57-X009 58-X009 59-X009 57-X006 X007 X008 X009 X010 X030 58-X006 X007 X008 X009 X010 X030 59-X006 X007 X008 X009 X010 X030 See notes at end of table. Provided by IHSNot for ResaleNo reproducti

43、on or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 12 TABLE IV. Group qualification and retention testing - Continued. 1/ Group Submission and qualification of any of the following connectors 2/ M39012/ Qualifies the following connectors M39012/ II 57BX015 58BX015 59BX015 57BX

44、011 BX012 BX013 BX014 BX015 BX016 BX017 58BX011 BX012 BX013 BX014 BX015 BX016 BX017 59BX011 BX012 BX013 BX014 BX015 BX016 BX017 III 57BX022 58BX022 59BX022 57BX018 BX019 BX020 BX021 BX022 BX023 BX024 58BX018 BX019 BX020 BX021 BX022 BX023 BX024 59BX018 BX019 BX020 BX021 BX022 BX023 BX024 See notes at

45、 end of table. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39012/59G 13 TABLE IV. Group qualification and retention testing - Continued. 1/ Group Submission and qualification of any of the following connectors 2/ M39012/ Qualifies the fol

46、lowing connectors M39012/ IV 57-X028 58-X028 59-X028 57-X025 -X026 -X027 -X028 -X029 58-X025 -X026 -X027 -X028 -X029 59-X025 -X026 -X027 -X028 -X029 V 57-X502 58-X502 59-X502 57-X502 58-X502 59-X502 1/ Individual connectors other than listed are self qualifying only. 2/ Qualification of connectors q

47、ualifies connectors of the same body material and finish only. X Denotes material. NOTES: 1. If a connector manufacturer produces a connector which meets all the requirements for two or more connector PINs (within the same series), the manufacturer may receive qualification approval for two or more

48、connector PINs by qualifying the one connector. It is not necessary that such connectors be in the same group. Each connector, however, must be marked with its own appropriate PIN. For group qualification, the connectors must be of similar design. 2. For qualification retention, where more than one part is listed in a group in this column, data may be supplied on any of those parts in order to retain qualification for those parts in the corresponding right-