DLA MIL-PRF-39016 35 D-2012 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY HERMETICALLY SEALED 4 PDT LOW LEVEL TO 2 AMPERES (0 150-INCH TERMINAL SPACING) LATCHING WITH INTERNAL DIO.pdf

1、 AMSC N/A FSC 5945 INCH-POUND MIL-PRF-39016/35D 13 August 2012 SUPERSEDING MIL-PRF-39016/35C 15 June 2005 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, HERMETICALLY SEALED, 4 PDT LOW LEVEL TO 2 AMPERES (0.150-INCH TERMINAL SPACING), LATCHING, WITH INTERNAL DIODES

2、FOR COIL TRANSIENT SUPPRESSION This specification sheet is approved for use by all Departments and Agencies of the Department of Defense. The complete requirements for acquiring the relays described herein shall consist of this specification sheet and the latest issue of MIL-PRF-39016. The complete

3、requirements for acquiring the relays described herein shall consist of this specification sheet anlatestissue of MIL-PRF-39016. FIGURE 1. Dimensions and configuration. FIGURE 1. Dimensions and configuration. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from I

4、HS-,-,-MIL-PRF-39016/35D 2 Inches mm Inches mm .001 0.03 .150 3.81 .002 0.05 .187 4.75.003 0.08 .300 7.62 .005 0.13 .320 8.13.020 0.51 .450 11.43 .050 1.27 .500 12.70.080 2.08 .610 15.49 .094 2.39 .850 21.59.096 2.44 1.062 26.97 NOTES: 1. Dimensions are in inches. 2. Unless otherwise specified, tole

5、rance is .010 (0.25 mm). 3. Metric equivalents are given for general information only. 4. Terminal indicated shall be identified by a contrasting bead. Relay shall have (+) and (-) signs placed on the circuit diagram as shown above. 5. Circuit diagram marked on top of relay. 6. Energizing the indica

6、ted coil with the indicated polarity and voltage shall cause the relay contacts to assume the position shown. 7. Coil symbol optional in accordance with MIL-STD-1285. 8. Terminal numbers in circuit diagram are for reference only. Numbers do not appear on relay. FIGURE 1. Configuration and circuit di

7、agram - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/35D 3 REQUIREMENTS: CONTACT DATA: Load ratings: High level (relay case grounded): Resistive: 2.0 ampere at 28 V dc. 0.125 ampere at 115 V ac (60 and 400 Hz). 0.5 ampere

8、at 115 V ac (60 and 400 Hz) (case ungrounded). Inductive: 0.5 ampere at 28 V dc with 0.20 henry inductance. Lamp: 0.10 ampere at 28 V dc - Life test not required. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Contact resistance or voltage drop: Initial: 0.050

9、ohm maximum. High level: During life: Not more than 5 percent of open circuit voltage. After life: 0.150 ohm maximum. Low level: During life: 33 ohms maximum. After life: 0.150 ohm maximum. Intermediate current: During: 1 ohm maximum. After: 0.300 ohm maximum. Contact bounce: 2.0 milliseconds (ms) m

10、aximum. (Applicable to failure rate level “L”). Contact stabilization time: 2.5 milliseconds (ms) maximum. (Applicable to failure rate levels “M”, “P”, and “R”). Overload (high level only): 4 amperes resistive at 28 V dc. 1.0 ampere inductive at 28 V dc (ac not applicable). Neutral screen: Applicabl

11、e. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/35D 4 COIL DATA (Each coil): (See table I). Operate time (latch and reset): 4.0 ms maximum over temperature range with rated coil voltage. Release time: Not applicable. ELECTRICAL DATA:

12、 Insulation resistance 1/: 10,000 megohms minimum, except the resistance between coil and case at high temperature shall be 1,000 megohms minimum. Dielectric withstanding voltage: Sea level V rms (60 Hz) Altitude V rms (60 Hz) Between case, frame, or enclosure and all contacts in the energized and d

13、e-energized positions. 750 350 All terminals to case Between case, frame, or enclosure and coils. 500 Between all contacts and coils. 750 Between open contacts in the latch and reset positions. 500 Between contact poles. 750 Between coils of dual coil relays. 500 DIODE CHARACTERISTICS: 2/ Maximum ne

14、gative transient: 1.0 volt. Coil transient suppression: Applicable. Semiconductor in process screening: Applicable, visual inspection of semiconductors shall be in accordance with MIL-STD-750, method 2074. ENVIRONMENTAL DATA: Temperature: -65C to +125C Vibration (sinusoidal): MIL-STD-202, method 204

15、. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Vibration (random): MIL-STD-202, method 214, test condition IG. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum

16、 closure for open contacts (applicable to qualification and group C testing only). Shock (specified pulse): MIL-STD-202, method 213, test condition C (100 gs). Contact chatter shall not exceed 10 s maximum for closed contacts, and 1 s maximum closure for open contacts. Magnetic interference: Applica

17、ble. Resistance to soldering heat: Applicable. 1/ Connect each set of coil terminals together to avoid damage to the diodes. 2/ WARNING: Reverse polarity on coil terminals will destroy the diode. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PR

18、F-39016/35D 5 Acceleration: Applicable. PHYSICAL DATA: Terminals: See figure 1 and table I. Terminal strength: Pull test: 1.5 0.2 pounds. Bend test: Not applicable. Solderability: Applicable. Dimensions and configuration: See figure 1. Weight: 7.6 grams (0.27 ounce) maximum. Minimum marking: Militar

19、y part number, “J” with the date code (example J0430), circuit diagram, manufacturers name or source code. LIFE TEST REQUIREMENTS: High level: 100,000 cycles per relay. Low level: 100,000 cycles plus 900,000 cycles mechanical life. PART NUMBER: M39016/35- (dash number from table I and suffix letter

20、designating failure rate level). TABLE I. Dash number and characteristics. 1/ 2/ Dash number 3/ Mount Terminal Coil voltage (V dc) Coil resistance at +25C tolerance 10% (ohms) Specified pickup (latch/reset) value (voltage) (V dc) 5/ Rated 4/ Max 25C 125C -001 No mount Wire lead (SP) 6.0 7.2 37 2.6 3

21、.8 -002 No mount Wire lead (SP) 12.0 14.5 145 5.2 7.6 -003 No mount Wire lead (SP) 26.5 35.0 975 13.5 18.0 -004 Flange Solder lug 6.0 7.2 37 2.6 3.8 -005 Flange Solder lug 12.0 14.5 145 5.2 7.6 -006 Flange Solder lug 26.5 35.0 975 13.5 18.0 1/ Each relay possesses high level and low level capabiliti

22、es. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits not recommended for subsequent use in low level applications. 2/ WARNING: When latching relays are installed in equipment, the latch and reset coils should not be pulsed simultaneously. Coi

23、ls should not be pulsed with less than the rated coil voltage. 3/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example, 001L - - - -

24、006R. 4/ CAUTION: Use of any coil voltage less than the rated voltage will compromise the operation of the relay. 5/ A 10% increase in latch and reset voltages is allowed during and after rated life. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI

25、L-PRF-39016/35D 6 TABLE II. Qualification inspection and sample size. 1/ Single submission Group submission 24 units plus 1 open unit. level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M39016/35-006 24 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for l

26、evel M at C = 0 2/ Qualification inspection as applicable Qualification inspection as applicable M39016/35-0022 units qualification inspection Q1. M39016/35-001 2 units qualification inspection Q1, and terminal strength, resistance to soldering heat, and seal. 1/ For retention of qualification or ex

27、tension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-39016/36 may be used in addition to MIL-PRF-39016/35 data. Prior to performance of retention of qualification inspection; the relay manufacturer shall preselect the sample size. 2/ The number of units re

28、quired for qualification testing will be increased as required in Q5, MIL-PRF-39016, if the relay manufacturer elects to test the number of units permitting one or more failures. Prior to performance of qualification inspection testing; the relay manufacturer shall preselect the sample size. QUALIFI

29、CATION INSPECTION (reduced testing): See table III. If the relays produced for MIL-PRF-39016/35 are similar in construction and design except for the steering diode to the relays produced for MIL-PRF-39016/36, then reduced testing for qualification of MIL-PRF-39016/35 relays may be performed concurr

30、ent with or subsequent to successful qualification of MIL-PRF-39016/36 relays. TABLE III. Qualification inspection (reduced testing). Inspection 2 units each coil voltage - Q1 of qualification inspection table. 1 unsealed sample unit for internal examination. Changes from previous issue. The margins

31、 of this specification are marked with vertical lines to indicate where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the req

32、uirements of this document based on the entire content irrespective of the marginal notations and relationship to the last previous issue. Referenced documents. In addition to MIL-PRF-39016, this document references the following: MIL-PRF-39016/36 MIL-STD-202 MIL-STD-750 MIL-STD-1285 Provided by IHS

33、Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/35D 7 Custodians: Preparing activity: Army - CR DLA - CC Navy - EC Air Force - 85 DLA - CC Review activities: (Project 5945-2012-028) Army - AR Navy - AS, MC, OS, SH Air Force - 19, 99 NOTE: The activiti

34、es listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-