DLA MIL-PRF-83536 10 C-2009 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED TRANSIENT SUPPRESSED D.pdf

1、AMSC N/A FSC 5945 INCH-POUND MIL-PRF-83536/10C 08 January 2009 SUPERSEDING MIL-PRF-83536/10B 10 September 2000 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, TRANSIENT SUPPRESSE

2、D DC COILS This specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. Inches Millimeters Ltr Min

3、 Max Min Max A - 1.025 - 26.03 B - 1.010 - 25.65 C .090 .110 2.29 2.79 D .190 .210 4.83 5.33 E - .263 - 6.68 F - .525 - 13.33 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 2 FIGURE 1. Dimensions and configurations - Continued. Inc

4、hes Millimeters Ltr Min Max Min Max A - 1.025 - 26.03 B - 1.010 - 25.65 C .030 .050 0.76 1.27 D .146 .166 3.71 4.22 E - 1.718 - 43.64 F 1.436 1.456 36.47 36.98 G 1.386 1.406 35.20 35.71 H .090 .110 2.29 2.79 J .190 .210 4.83 5.33 K .190 TYP .210 TYP 4.93 TYP 5.33 TYP L .140 .160 3.56 4.06 M - .525 -

5、 13.34 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 3 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 4 FIGU

6、RE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A - 1.718 - 43.64 B 1.436 1.456 36.47 36.98 C 1.386 1.406 35.20 35.71 D - 1.010 - 25.65 E .490 .510 12.45 12.95 F .140 .160 3.56 4.06 G - .485 - 12.32 H - 1.025 - 26.03 J - .515 - 13.08 K .190 TYP .210 TYP 4.83 T

7、YP 5.33 TYP L .030 .050 0.76 1.27 M .190 TYP .210 TYP 4.83 TYP 5.33 TYP N .090 .110 2.29 2.79 P .190 TYP .210 TYP 4.83 TYP 5.33 TYP Q .030 .050 0.76 1.27 R .190 TYP .210 TYP 4.83 TYP 5.33 TYP S - .263 - 6.68 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

8、S-,-,-MIL-PRF-83536/10C 5 - FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A 1.210 1.290 30.73 32.77 B .480 .520 12.19 13.21 C .052 .072 1.32 0.39 D .078 .080 1.98 2.03 E .303 .323 7.70 8.20 F 1.373 1.453 34.87 36.91 G - 1.025 - 26.03 H .084 .104 2.13 2.6

9、4 J - 2.010 - 51.05 K .130 .150 3.30 3.81 L .395 .405 10.03 10.29 M .190 .210 4.83 5.33 N .073 .083 1.85 2.11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 6 FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters

10、Ltr Min Max Min Max A .290 .310 7.37 7.87 B .061 .064 1.55 1.63 C .061 .063 1.55 1.60 D .260 .280 6.60 7.11 E .290 .310 7.37 7.87 F .061 .064 1.55 1.63 G .260 .280 6.60 7.11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 7 FIGURE 1

11、. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 8 FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A - 1.025 - 26.03 B - .525 - 13.34 C .030 .05

12、0 0.76 1.27 D .190 .210 4.83 5.33 E .190 .210 4.83 5.33 F .390 .410 9.91 10.41 G .061 .064 1.55 1.63 H .190 .210 4.83 5.33 J .090 .110 2.29 2.79 K .100 .200 2.54 5.08 L .060 .064 1.52 1.63 M - .310 - 7.87 N .061 .063 1.55 1.60 P .029 .033 0.74 0.84 Q .260 .280 6.60 7.11 Provided by IHSNot for Resale

13、No reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 9 FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A 1.396 1.416 35.46 35.97 B 1.052 1.072 26.72 27.23 C .155 .161 3.94 4.09 D .052 .072 1.32 1.83 E .162 .182 4.11 4.62 F

14、 .271 .291 0.65 7.39 G .552 .572 14.02 14.53 H 1.396 1.416 35.46 35.97 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 10 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networkin

15、g permitted without license from IHS-,-,-MIL-PRF-83536/10C 11 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a legible circuit diagram that identifies

16、 each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Applicable to horizontal

17、flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE cod

18、e, and date code. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals and all track mount terminals shall be

19、 gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying act

20、ivity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 30 to 45, thickness .050 .005. Gasket material according to SAE-AMS-

21、3332 has been considered acceptable. 12. Back EMF (transient voltage): 42 V dc maximum. 13. JANTX or equivalent screened semiconductors or hybrid devices shall be used for internal coil suppression. Relays using suppression devices shall continue to operate should the suppression circuit be in a fai

22、lure mode. Diodes shall have a peak inverse voltage of 600 V dc minimum. 14. Grounding pin applicable to track mount relay only. 15. Track mount knob, post, and base shall be 303 Cres nickel plated in accordance with McAir P.S. 13112 or equivalent 100 microinches thick minimum. The latching pin shal

23、l be 303 Cres passivated or nickel plated in accordance with McAir P.S. 13112 or equivalent 100 microinches thick minimum. 16. Track mount relay shall be capable of mating with M6106/4 “Bracket and Socket Assembly”, configuration II. The latching pin shall be capable of withstanding an axial pull of

24、 35 pounds, in a direction away from the knob, without degradation. The rotation of the knob mechanism shall be restricted such that the latching pins cannot be placed on the side opposite the M6106/4 bracket cutouts. 17. Indicated terminal shall be identified with a contrasting bead. 18. Plane of c

25、ritical motion for vibration and shock is Y-axis. 19. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 30 to 45. Gasket material

26、 according to SAE-AMS-3332 has been considered acceptable. Silicone rubber gasket is not supplied with track mount A relays. FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 12 REQUI

27、REMENTS: Contact data: Load ratings: See table I. Low level: 10 A to 50 A at 10 mV to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 2/ 115 V ac 1 phase 400 Hz 2

28、/ 115 V ac 1 phase 50/60 Hz 1/ 2/ 115/200 V ac 3 phase 400 Hz 2/ 115/200 V ac 3 phase 50/60 Hz 1/ Resistive 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N/A 2.5 N/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and

29、life for each load shall be 10,000 cycles. 2/ AC load ratings are not applicable to -038. Life: 100,000 cycles, unless otherwise specified (see table I). Contact voltage drop and resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall

30、not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate cur

31、rent: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Provided by IHSNot for ResaleNo reproduction or networking permi

32、tted without license from IHS-,-,-MIL-PRF-83536/10C 13 Contact stabilization time: 2.5 milliseconds maximum. Break bounce (normally open contacts): 0.1 millisecond maximum. Overload current: 40 amperes dc, 60 amperes ac. Rupture current: 50 amperes dc, 80 amperes ac. Time current relay characteristi

33、cs: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5 seconds 3 100 1.2 second4 250 0.2 second 5 350 0.1 second1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and car

34、ry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on bot

35、h normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/, 2/: See table III. Operate time: 10 milliseconds maximum with rated coil voltage over the temperature range. Release

36、 time: 10 milliseconds maximum, 20 milliseconds maximum (track mount) from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Applicable (42 V dc maximum). Neutral screen: Not applicable. 1/ CAUTION: Due to possible interaction of relay magnetic field

37、s, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm).

38、2/ Track mount relays shall have the pickup, hold, and dropout voltage, and timing tests, performed with an M6106/4 bracket placed around the relay housing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics.

39、1/ Dash number 2/ Coil data At 25C Over temperature range Maximum pickup voltage Coil voltage (V dc) 3/ Solder pin Solder hook Socket pin 90 solder pin Mount Rated Max Coil resist-ance (ohms) minimum Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (v dc)

40、 4/ Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ High temper-ature test Contin-uous current test 001 002 003 - No mount 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 004 005 006 - RVFM 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 007 008 - 009- HFM

41、 6 7.3 18 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 010 011 012 - No mount 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 013 014 015 - RVFM 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 016 017 - 018 HFM 12 14.5 72 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 019 020 021 - No mount 28 29 5/ 280 13.5 5.5 2.3 18.0 7.0 1

42、.5 19.8 22.5 022 023 024 - - - 038 6/ - RVFM 28 29 5/ 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 025 026 - 027 HFM 28 29 5/ 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 - - 028 - Track 28 29 5/ 280 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 029 030 031 - No mount 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 032

43、 033 034 - RVFM 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 035 036 - 037 HFM 48 50 850 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 See notes on next page. MIL-PRF-83536/10C 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and

44、 characteristics - Continued. 1/ 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, o

45、r R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the

46、operation of the relay. 4/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. 6/ Dash number .038 is supplied without internal arc barr

47、iers. This relay is not rated for ac loads. MIL-PRF-83536/10C 15 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/10C 16 Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests: 100 megohms minimum at 500 V dc (track mount). 50 megohms at 500 V dc (all others). Dielectric withstanding voltage 3/: Track mount All others Coil to case All other points Coil to case All other points Sea level: Initial: 1050 1500 1000 1250 After life: 1050 1250 1000 1000 Altit