DLA MIL-PRF-83536 11 C-2013 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED AC COILS.pdf

1、AMSC N/A FSC 5945 . INCH-POUND MIL-PRF-83536/11C 02 May 2013 SUPERSEDING MIL-PRF-83536/11B 15 July 2002 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, AC COILS This specificatio

2、n is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. Provided by IHSNot for ResaleNo reproduction or networ

3、king permitted without license from IHS-,-,-MIL-PRF-83536/11C 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 3 FIGURE 1. Dimensions and configurations - Continued. Provided by

4、IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 5 FIGURE 1. Dimensions an

5、d configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 6 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M

6、IL-PRF-83536/11C 7 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 8 Inches mm Inches mm Inches mm Inches mm .001 0.03 .062 1.57 .263 6.68 .800 20.32 .002 0.05 .070 1.78 .270 6.86

7、 1.010 25.65 .003 0.08 .078 1.98 .281 7.14 1.025 26.04 .005 0.13 .079 2.01 .310 7.87 1.062 26.97 .006 0.15 .094 2.39 .313 7.95 1.250 31.75 .010 0.25 .100 2.54 .330 8.38 1.396 35.46 .020 0.51 .115 2.92 .400 10.16 1.406 35.71 .027 0.69 .140 3.56 .485 12.32 1.413 35.89 .030 0.76 .150 3.81 .500 12.70 1.

8、446 36.73 .031 0.79 .156 3.96 .520 13.21 1.718 43.64 .040 1.02 .172 4.37 .525 13.34 2.010 51.05 .050 1.27 .200 5.08 .562 14.27 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25mm). 4. There shall b

9、e affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 6. Applicable to horizontal flange mount only. The circuit diagr

10、am, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 7. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code, and date code. Marking shall be w

11、ith the bottom of the print adjacent to the near side. 8. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals shall be gold plated. One system for gold plating that may be used as speci

12、fied in ASTM-B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying activity. The polarizing pin of the track mount relay onl

13、y shall be gold plated. 9. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material as sp

14、ecified in SAE-AMS3332 has been considered acceptable. 10. Grounding pin applicable to track mount relay only. 11. Track mount base , knob, latching pin and post shall be corrosion resistant. One way of ensuring corrosion resistance is to nickel plate stainless steel 303 with 100 microinches minimum

15、 thickness per McDonnell Douglas P.S.13112 (Deutsch Relays, Inc. Patent number 3,790,915) or equivalent 100 microinches thick minimum. 12. Track mount relay shall be capable of mating with M12883/50, configuration II. The latching pin shall be capable of withstanding an axial pull of 35 pounds, in a

16、 direction away from the knob, without degradation. The rotation of the knob mechanism shall be restricted such that the latching pins cannot be placed on the side opposite the M12883/50 bracket cutouts. 13. Indicated terminal shall be identified with a contrasting bead. 14. Plane of critical motion

17、 for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 9 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 to 50 A at 10 to 50 mV d

18、c or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115 V ac 1 phase 50/60 Hz 1/ 115/200 V ac 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz 1/ Resisti

19、ve 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N/A 2.5 N/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and life for each load shall be 10,000 cycles. Life: 100,000 cycles, unless otherwise specified (see table I)

20、. Contact voltage drop and resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): Duri

21、ng life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level

22、: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 10 Contact stabilization time: 2.5 milliseconds maximum. Overload current: 40 amperes dc, 50 amperes

23、 ac. Rupture current: 50 amperes dc, 80 amperes ac. Time current relay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5 seconds 3 100 1.2 seconds4 250 0.2 second5 350 0.1 second1/ All relays shall withstand overloa

24、d and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time

25、between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/ 2/: See table III. Operate time:

26、15 milliseconds maximum (400 Hz coils), 20 milliseconds maximum (for 50/400 Hz coils) with rated coil voltage over the temperature range. Release time: 50 milliseconds maximum from rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not applicable. Neu

27、tral screen: Not applicable. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side

28、 to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). 2/ Track mount relays shall have the pickup, hold, and dropout voltage, and timing tests, performed with a M12883/50 bracket placed around the relay housing. Provided by IHSNot for ResaleNo reproduction or ne

29、tworking permitted without license from IHS-,-,-TABLE III. At 25 C dash numbers and characteristics. 1/ Dash number 2/ Coil data Solder pin Solder hook Socket pin Mount At 25C Over temperature range Maximum pickup voltage Coil voltage (V ac) 3/ Frequency (Hz) Coil current (amperes) maximum Speci-fie

30、d pickup voltage (V ac) 4/ Specified hold voltage (V ac) 4/ Specified dropout voltage (v ac) 4/ Speci-fied pickup voltage (V ac) 4/ Speci-fied hold voltage (V ac) 4/ Specified dropout voltage (V ac) 4/ High temper-ature test Contin-uous Current test Rated Max - 001 002 RVFM 115 122 400 .04 73 24 7 9

31、0 30 5 95.4 105 - 5/ 003 5/ 004 RVFM 115 122 400 .04 73 24 7 90 30 5 95.4 105 005 006 007 RVFM 115 122 50/60/400 .04 73 30 7 90 40 5 95.4 105 - 008 - HFM 115 122 400 .04 73 24 7 90 30 5 95.4 105 - 009 - HFM 115 122 50/60/400 .04 73 30 7 90 40 5 95.4 105 010 011 - No mount 115 122 50/60/400 .04 73 30

32、 7 90 40 5 95.4 105 - - 012 Track 115 122 400 .04 73 24 7 90 30 5 95.4 105 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level app

33、lications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than t

34、he rated coil voltage will compromise the operation of the relay. 4/ Pickup, hold, and dropout voltages as shown are for test purposes only and are not to be used for design criteria. 5/ Dash numbers -003 and -004 are rated for high shock and high vibration (see environmental characteristics for rat

35、ings).MIL-PRF-83536/11C11Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 12 Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests: 100 megohms minimum at 500 V dc (track

36、mount). 50 megohms at 500 V dc (all others). Dielectric withstanding voltage : May be improved by suitable insulation of terminals and wiring after installation. Track mount All others Coil to case All other points Coil to case All other points Sea level: Initial: 1050 1500 1000 1250 After life: 105

37、0 1250 1000 1000 Altitude: At 80,000 feet: 350 350 350 350 At 300,000 feet: - - 500 500 Maximum leakage current for track mount only: 100 microamperes rms. Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet, 80,000 feet for track mount. Shock (spec

38、ified pulse): Applicable, MIL-STD-202, method 213, test condition C, except that peak value shall be 200 gs for 6 1 ms (for dash numbers -003 and -004, 500 gs). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration

39、 (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except that frequency range shall be 10 to 3,000 Hz (for -003 and -004, 50 gs). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable

40、to qualification and group C inspections. Test in accordance with MIL-STD-202, method 214, test condition IG (0.4 g2/Hz, 50 to 2000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to

41、 track mount only. Applicable to qualification only. Test in accordance with MIL-STD-202, method 214, test condition IJ, 1.5 hours per axis. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, exc

42、ept 15 gs. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 13 Physical data: Dimensions and configurations: See figure 1. Weight: 0.10 pound (46 grams), 0.120 pound (54.5 grams) track mount. Terminal strength: Solder hook terminals:

43、 Pull force: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 (1.19 mm) and larger. Twist: Not applicable. Solder pin terminals: Pull force: For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 (1.19 mm) and larger. Twist: Not applicable. Socket pin terminals:

44、Pull force: For .031 diameter terminals: 3 pounds 0.3 pound (applicable to track mount terminals ground and polarizing pins only). For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable to leads .047 (1.19 mm) and larger. Twist: Not applicable. Terminal solderability: Applicable to s

45、older pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/11 (dash number from table III and suffix letter designating failure rate level). PIN is a new term encompassing previous terms used in specifications such as part number, type des

46、ignator, and identification number. Qualification inspection: Qualification inspection and sample size: See table IV. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/11C 14 TABLE IV. Qualification inspection and sample size. 1/ Single s

47、ubmission Group submission 18 units plus 1 open unit for level L at C = 0 M83536/11-007 18 units plus 1 open unit for level L at C = 0 33 units plus 1 open unit for level M at C = 0 M83536/11-007 33 units plus 1 open unit for level M at C = 0 Qualification inspection as applicable M83536/11-007 Qual

48、ification inspection as applicable M83536/11-006 2 units, qualification M83536/11-008 inspection table, M83536/11-003 group II, shock, vibration, M83536/11-004 acceleration, terminalstrength, and seal M83536/11-010 2 units, qualification inspection table, group II 1/ The number of units required for qualification testing shall be increased as specified in MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. Prior t