DLA MIL-PRF-83536 22 C-2010 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 3PDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED TRANSIENT SUPPRESSED D.pdf

1、AMSC N/A FSC 5945 MIL-PRF-83536/22C 5 January 2010 SUPERSEDING MIL-PRF-83536/22B 23 September 2003 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 3PDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, TRANSIENT SUPPRESSED DC COILS T

2、his specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. INCH-POUND Provided by IHSNot for Resa

3、leNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 3 FIGURE 1. Dimensions and configuration

4、s - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22

5、C 5 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 6 Inches mm Inches mm Inches mm Inches mm .001 0.03 .080 2.03 .215 5.46 .500 12.70 .002 0.05 .110 2.79 .230 5.84 .600 15.26 .00

6、3 0.08 .115 2.92 .250 6.35 .640 16.26 .005 0.13 .133 3.38 .300 7.62 .712 18.08 .015 0.38 .140 3.56 .345 8.76 .810 20.57 .025 0.64 .141 3.58 .400 10.16 .850 21.59 .030 0.76 .156 3.96 .405 10.29 1.062 26.97 .031 0.79 .158 4.01 .425 10.80 1.078 27.38 .040 1.02 .170 4.32 .430 10.92 1.280 32.51 .055 1.39

7、 .200 5.08 .460 11.68 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specifi

8、ed. 5. These relays are polarized monostable. 6. This relay shall not be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Applicable to horizontal flange mount only. The circuit diagram, ma

9、nufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and date code. Marking shall be with the

10、 bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals shall be gold plated. One system for gold plating that may be used is ASTM B488,

11、type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mat

12、ing socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness. 050 .005. Gasket material according to SAE-AMS3332 has been considered acceptable. Gaskets are not supplied with track m

13、ount relays. 12. Back EMF (transient voltage): 42 V dc maximum. 13. JANTX or equivalent screened semiconductors or hybrid devices shall be used for internal coil suppression. Relays using suppression devices shall continue to operate should the suppression circuits be in a failure mode. Diodes shall

14、 have a peak inverse voltage of 600 V dc minimum. 14. Indicated terminal shall be identified by a contrasting bead. 15. Measure from surface of header. 16. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo

15、 reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 7 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycle (amperes

16、per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115/200 V ac 3 phase 400 Hz Resistive 50 10 10 10 Inductive 10 6 N/A N/A Inductive 20 N/A 8 8 Motor 50 4 4 4 Lamp 50 2 2 N/A Life: 50,000 cycles, unless otherwise specified (see table I). Contact voltage drop or resist

17、ance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit

18、voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and

19、 28 V dc. Contact bounce: 1.0 millisecond maximum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 8 Contact stabilization time: 2.5 milliseconds maximum. Break bounce (normally open contacts): 0.1 millisecond maximum. Overload curr

20、ent: 30 amperes dc 60 amperes ac. Rupture current: 40 amperes dc, 80 amperes ac. Time current relay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 20 1 hour 2 30 20 seconds 3 75 2 seconds 4 150 0.53 second 1/ All relays shall wit

21、hstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of four different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase.

22、 Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1, 2/: See table III.

23、Operate time: 6 milliseconds maximum with rated coil voltage at 25C. 7 milliseconds maximum with rated coil voltage over the temperature range. Release time: 6 milliseconds maximum from rated coil voltage at 25C. 7 milliseconds maximum from rated coil voltage over the temperature range. Duty rating:

24、 Continuous. Coil transient suppression: Applicable (42 V dc maximum). Neutral screen: Not applicable. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields

25、: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characte

26、ristics. 1/ Dash number 2/ Coil data Solder pin Solder hook Socket pin Mount At 25C Over temperature range Maximum pickup voltage Coil voltage (V dc) 3/ Coil resist-ance (ohms) minimum Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (v dc) 4/ Specified p

27、ickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ High temper-ature test Contin-uous current test Rated Max 001 002 003 No mount 6 7.3 15 3.3 1.6 0.4 4.5 2.3 0.25 5.0 5.7 004 005 006 RVFM 6 7.3 15 3.3 1.6 0.4 4.5 2.3 0.25 5.0 5.7 007 008 - HFM 6 7.3 15 3.3

28、1.6 0.4 4.5 2.3 0.25 5.0 5.7 009 010 011 No mount 12 14.5 70 6.6 3.3 0.75 9.0 4.5 0.5 9.9 11.25 012 013 014 RVFM 12 14.5 70 6.6 3.3 0.75 9.0 4.5 0.5 9.9 11.25 015 016 - HFM 12 14.5 70 6.6 3.3 0.75 9.0 4.5 0.5 9.9 11.25 017 018 019 No mount 28 29 5/ 360 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 020 021 022

29、 RVFM 28 29 5/ 360 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 023 024 - HFM 28 29 5/ 360 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 - - 6/ 7/ 025 Track 28 29 5/ 360 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 026 027 028 No mount 48 50 1125 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 029 030 031 RVFM 48 50 1125 24.0 10.0 3.0 3

30、6.0 12.0 2.4 40.0 44.0 032 033 - HFM 48 50 1125 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 See footnotes on next page. MIL-PRF-83536/22C9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics Continued. 1/ 1/ Each rela

31、y possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate

32、level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 4/ Pickup dropout vol

33、tage as shown is for test purposes only and is not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. 6/ For qualification only, the relay shall meet the test requirements of this specification when installed in relay

34、socket mount MIL-DTL-12883/52 and relay bracket mount MIL-DTL-12883/53 except shock shall be 50 gs for 11 1 milliseconds. No contact opening or closing in excess of 10 microseconds. 7/ Internal visual: Accomplish on a 100 percent basis prior to final encapsulation of the device to detect and elimina

35、te devices with internal defects or foreign particles that could lead to device failure. The inspection equipment shall include optical equipment of at least 10X magnification and visual standards to permit the inspector to make objective decisions as to the acceptability of the device being examine

36、d. MIL-PRF-83536/22C10Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 11 Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests: 50 megohms at 500 V dc. Dielectric withsta

37、nding voltage 2/: Coil to case All other points Sea level: Initial: 1000 1250 After life: 750 1000 Altitude: At 80,000 feet: 250 250 At 300,000 feet: 500 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Acceleration: Applicable, except 15 gs

38、. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C, 200 gs for 6 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contact

39、s. For track mounting, see table lll, footnote 6. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except frequency range shall be 70 to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts a

40、nd 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable to track mount only. Test in accordance with MIL-STD-202, method 204. 0.06 inch double amplitude, 10 to 55 Hz; 10 gs, 55 to 500 Hz; 20 gs, 500 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum

41、for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, method 214, test condition IG (0.4 g2/Hz, 50 to 2000 Hz). For horizontal flange mount test condition IE (0.2 g2 /Hz, 5

42、0 to 2000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to track mount only. Applicable to qualification only. Test in accordance with MIL-STD-202, method 214, test condition IF, (

43、0.3 g2/Hz, 50 to 2000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction o

44、r networking permitted without license from IHS-,-,-MIL-PRF-83536/22C 12 Physical data: Dimensions and configurations: See figure 1. Weight: .062 pound (28.15 grams). Terminal strength: Solder hook terminals: Pull force: 5 pounds 0.5 pound. Bend: Not applicable. Twist: Not applicable. Solder pin ter

45、minals: Pull force: For .030 diameter terminals: 3 pounds 0.3 pound. For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable. Twist: Not applicable. Socket pin terminals. Pull force: For .040 diameter terminals: 5 pounds 0.5 pound. For .062 diameter terminals: 10 pounds 0.5 pound. Ben

46、d: Not applicable. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/22 (dash number from table III and suffix letter designating failure rate level). PIN is a new term

47、 encompassing previous terms used in specifications such as part number, type designator, and identification number. Qualification inspection: Qualification inspection and sample size: See table IV. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL

48、-PRF-83536/22C 13 TABLE IV. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ M83536/22-008 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M83536/22-008 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M83536/22-008 Qualification inspection as applicable M83536/22-018 2 units, qualification M83536/22-023 ins