DLA MIL-PRF-83536 3 B-2008 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY DPDT LOW LEVEL TO 5 AMPERES PERMANENT MAGNET DRIVE MAGNETIC LATCH HERMETICALLY SEALED ALL WELDED DC COILS.pdf

1、 MIL-PRF-83536/3B 11 December 2008 SUPERSEDING MIL-PRF-83536/3A 7 June 2004 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, DPDT, LOW LEVEL TO 5 AMPERES, PERMANENT MAGNET DRIVE, MAGNETIC LATCH, HERMETICALLY SEALED, ALL WELDED, DC COILS This specification is approved

2、 for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. AMSC N/A FSC 5945 INCH-POUND Inches Millimeters Ltr Min Max Min Max

3、 A - .810 - 20.57 B - .640 - 16.25 C .145 .155 3.68 3.94 D - .410 - 10.41 E .048 .058 1.22 1.47 F .101 .111 2.56 2.82 G .295 .305 7.49 7.75 H .445 .455 11.30 11.56 J .145 .155 3.68 3.94 K .185 .195 4.70 4.95 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IH

4、S-,-,-MIL-PRF-83536/3B 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 3 FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A - .810 - 20

5、.57 B - .640 - 16.25 C .020 .030 0.51 0.76 D .151 .161 3.83 4.09 E - 1.280 - 32.51 F 1.073 1.083 27.25 27.51 G 1.057 1.067 26.85 27.10 H .145 .155 3.68 3.94 J .128 TYP .138 TYP 3.25 TYP 3.51 TYP K - .410 - 10.41 L .307 .317 7.80 8.05 M .073 .083 1.85 2.11 N .101 .111 2.56 2.82 P .295 .305 7.49 7.75

6、Q .445 .455 11.30 11.56 R .145 .155 3.68 3.94 S .070 .080 1.78 2.03 T .090 .100 2.29 2.54 U .185 .195 4.70 4.95 V 1.065 1.075 27.05 27.30 W .845 .855 21.46 21.72 X .135 .145 3.43 3.68 Y .026 .036 0.66 0.91 Z .220 .230 5.59 5.84 AA .445 .455 11.30 11.56 BB .105 .115 2.67 2.92 Provided by IHSNot for R

7、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 5 FIGURE 1. Dimensions and configuratio

8、ns - Continued. Inches Millimeters Ltr Min Max Min Max A - 1.280 - 32.51 B 1.073 1.083 27.25 27.51 C 1.057 1.067 26.85 27.10 D - .810 - 20.57 E - .640 - 16.26 F .315 .325 8.00 8.26 G .136 TYP .146 TYP 3.45 TYP 3.71 TYP H .128 TYP .138 TYP 3.25 TYP 3.51 TYP J .307 .317 7.80 8.05 K .145 .155 3.68 3.94

9、 L - .410 - 10.41 M .020 .030 0.51 0.76 N .048 .058 1.22 1.47 P .101 .111 2.56 2.82 Q .295 .305 7.49 7.75 R .445 .455 11.30 11.56 S .145 .155 3.68 3.94 T .185 .195 4.70 4.95 U .137 .143 3.48 3.63 V 1.065 1.075 27.05 27.30 Provided by IHSNot for ResaleNo reproduction or networking permitted without l

10、icense from IHS-,-,-MIL-PRF-83536/3B 6 FIGURE 1. Dimensions and configurations - Continued. Inches Millimeters Ltr Min Max Min Max A .028 .032 0.71 0.81 B .038 .042 0.97 1.07 C .165 .175 4.19 4.44 D .150 .160 3.81 4.06 E .028 .032 0.71 0.81 F .038 .042 0.97 1.07 G - .210 - 5.33 H .029 .031 0.74 0.79

11、 J .165 .175 4.19 4.44 K .038 .042 0.97 1.07 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 7 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance

12、 is .010 (0.25 mm). 4. Terminal numbers need not appear on relay header provided there is affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized bistable. 6. Permanent magnet drive consists of a permanent magnet with it

13、s flux path switched and combined with the electro-magnet flux. 7. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 8. Applicable to

14、horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 9. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a relia

15、ble interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, m class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the

16、performance requirements of this specification and shall be approved by the qualifying activity. 10. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shal

17、l have shore hardness 15 to 35, thickness .050+ .005. Gasket material according to SAE-AMS3332 has been considered acceptable. 11. Indicated terminal shall be identified by a contrasting bead. 12. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations - C

18、ontinued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 8 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I

19、. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115/200 V ac 3 phase 400 Hz Resistive Inductive Motor Lamp 100 20 100 100 5 3 2 1 5 5 3 N/A 5 5 3 N/A Life: 100,000 cycles, unless otherwise specified (see table I). Contact vol

20、tage drop or resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.050 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 pe

21、rcent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm ma

22、ximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Contact stabilization time: 2.5 milliseconds maximum. Overload current: 20 amperes dc, 30 amperes ac. Rupture current: 25 amperes dc, 40 amperes ac. Time current relay characteristics: See table II. Provided by IHSNot for ResaleNo

23、 reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 9 TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 2 3 4 10 15 37.5 75 1 hour 20 seconds 2 seconds .53 second 1/ All relays shall withstand overload and fault currents. Relays mu

24、st be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of four different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications

25、 shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/: See table III. Operate time: 4 milliseconds maximum with rated

26、coil voltage at 25C. 6 milliseconds maximum with rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not applicable. Neutral screen: Applicable. Electrical data: Insulation resistance: Initial: 100 megohms at 500 V dc. After life or environmental tests

27、: 50 megohms at 500 V dc. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to

28、 side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 10 TABLE III. Dash numbers and characteristics. 1/ Coil data Dash number 2/ At 25C Over temperat

29、ure range Maximum pickup voltage Coil voltage (V dc) 3/ Solder pin Solder hook Socket pin Mount Rated Max Coil resistance (ohms) minimum Specified pickup voltage (V dc ) 4/ Specified pickup voltage (V dc ) 4/ High temper- ature test Continuous current test 001 002 003 No mount 6 7.3 38 3.2 4.5 5.0 5

30、.7 004 005 006 RVFM 6 7.3 38 3.2 4.5 5.0 5.7 007 008 - HFM 6 7.3 38 3.2 4.5 5.0 5.7 009 010 011 No mount 12 14.5 160 6.5 9.0 9.9 11.25 012 013 014 RVFM 12 14.5 160 6.5 9.0 9.9 11.25 015 016 - HFM 12 14.5 160 6.5 9.0 9.9 11.25 017 018 019 No mount 28 29 5/ 650 14.5 18.0 19.8 22.5 020 021 022 RVFM 28

31、29 5/ 650 14.5 18.0 19.8 22.5 023 024 - HFM 28 29 5/ 650 14.5 18.0 19.8 22.5 025 026 027 No mount 48 50 1,665 24.0 36.0 40.0 44.0 028 029 030 RVFM 48 50 1,665 24.0 36.0 40.0 44.0 031 032 - HFM 48 50 1,665 24.0 36.0 40.0 44.0 1/ Each relay possesses high level and low level capabilities. However, rel

32、ays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Fail

33、ure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 4/ Latch/reset voltages as shown is for test purposes only and is not to be used for

34、 design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 11 Dielectric withstanding voltage 2/: Coil to case Coil to coil A

35、ll other points Sea level: Initial: After life: Altitude: At 80,000 feet: At 300,000 feet: 500 350 200 375 500 350 200 375 1,000 750 250 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable, MIL-STD-202, metho

36、d 213, test condition C, except peak value shall be 200 gs for 6 1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except frequency range shall be

37、 70 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, method 214, test condition IG (0.4 g2/Hz, 50

38、 to 2,000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and configurations: See figure 1. Weight: 0.036 pound (16.34 grams). Terminal strength: S

39、older hook terminals: Pull force: For 0.031 diameter terminals: 3 pounds 0.3 pound. For 0.040 diameter terminals: 5 pounds 0.5 pound. Bend: Applicable. Twist: Not applicable. Solder pin terminals: Pull force: For .031 diameter terminals: 3 pounds 0.3 pound. For .040 diameter terminals: 5 pounds 0.5

40、pound. 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/3B 12 Bend: Applicable. Twist: Applicable. Socket pin terminals: Pull force: For .03

41、1 diameter terminals: 3 pounds 0.3 pound. For .040 diameter terminals: 5 pounds 0.5 pound. Bend: Applicable. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/3 (dash n

42、umber from table III and suffix letter designating failure rate level). Qualification inspection: Qualification inspection and sample size: See table IV. TABLE IV. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plus 1 open unit for level L at C = 0 2/ 33 uni

43、ts plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M83536/3-022 M83536/3-022 M83536/3-022 M83536/3-018 M83536/3-023 M83536/3-002 M83536/3-014 M83536/3-031 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ Qualification

44、 inspection as applicable 2 units, qualification inspection table, group II, shock, vibration, acceleration, terminal strength, and seal 2 units, qualification inspection table, group II 1/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data

45、accumulated on MIL-PRF-83536/3 may be used in addition to MIL-PRF-83536/4 data. Prior to performance of retention of qualification testing, the relay manufacturer shall preselect the sampling plan. 2/ The number of units required for qualification testing shall be increased as required in Q5, table

46、II of MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. Prior to performance of qualification testing, the relay manufacturer shall preselect the sampling plan. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro

47、m IHS-,-,-MIL-PRF-83536/3B 13 Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 unsealed unit). See table V. If the relays produced for MIL-PRF-83536/3 are similar in construction and design except for the suppression network to the relays produced for MIL-PRF

48、-83536/4, then reduced testing for qualification of MIL-PRF-83536/3 relays may be performed concurrent with or subsequent to successful qualification of MIL-PRF-83536/4 relays. For reduced testing, see table V. TABLE V. Qualification inspection (reduced testing). Inspection 2 units each coil voltage Group II of qualification inspection table 1 unsealed sample unit for internal inspection Supersession data: See table VI. TABLE VI. Supersession data. Superseded PIN M610